Expedition Truck Camper Build - Seeking Advice, please.

msiminoff

Active member
My wife, two kids, and I set out on a one-year-long adventure in October 2015. Due to ages of our kids (9 & 11), and this being our first big family expedition, we are primarily focused on travel within the continental US with a few quick visits into Canada, and a little detour through the southern hemisphere (we like summer!). We have been traveling in a truck camper on a Ram 3500 which is quite comfy and performing beautifully.

Now, just a 5 months into this 12-month journey, we're already planning expedition #2... and #3. These next trips will take us considerably further from our home, to places like Alaska, Mexico, and ultimately Central & South America. We love the current rig, but we have come to the conclusion that for future expeditions we will want a more suitable expedition vehicle. To me that means: room for 4 people's worth of stuff, a super-strong high-quality build, more water capacity, more battery, more solar, less weight (yes, I know that one will be a challenge), and most importantly --> beds for the kids that don't need to be reconfigured every evening and morning. I also want a de-mountable "truck camper" type of configuration... and I have a strong preference for a Cummin's powered, 4x4, crew-cab, short wheelbase, pickup truck chassis.

I have searched high and low for the "perfect" family overlanding vehicle, but as yet I haven't found it. None of the commercially available truck campers even come close. An Earthroamer won't give us enough space (and storage) for a family of 4... same goes for an XP Camper. The offerings from the likes of GXV and UniCat are just too big for us and not de-mountable. I have scoured this forum, googled the interwebs, and attended a few O-land Expo's...but no-dice. So I have decided that I'm going to need to have a camper built for me... or do it myself.

I'm a mechanical engineer by trade. I have strong 3D CAD modeling skills, I have my own machine, welding & woodworking shop, plus have many years of experience with composite fabrication. I am 100% confident that I could build us a new camper myself, but there is one thing that I am seriously lacking and that is TIME. My business keeps me very busy, my wife doesn't have a whole lot of tolerance for side-projects, and my kids are growing up so darn quickly it's like I can see it happening right in front of my eyes. I think that I am realistic about the budget and timeline of a project like this (read: it will cost more and take longer than I expect). Also, we'll be on the road continuously from now until mid-September '16, and I cannot spend the following year (or more) doing a ground-up build of our next camper. At this stage of our lives, we believe that this is time that would be better spent earning or traveling.

I have started work on a basic layout and I think I have narrowed down my choices down to two build options; 1) Have a company like Phoenix build me a custom hard-side flat-bed truck camper or 2) find somebody like Total Composites to build the composite panels for me and I (along with local craftspeople) will do the finish work. Note that my design is still in process, and I have not yet made contact with Robby or Jeff. Of course I know that they both frequent this forum.

I am specifically looking for advice from people who have had a Phoenix Camper built for them and/or those who have ordered panels from Total Composites. Don't hold back, I want to know the good, the bad, and the ugly! I am also open to suggestions for other manufacturer/fabricators who may already offer or be able to build what I am looking for.

I'm including a simplified 2D view of my proposed floorplan (below). In the most basic terms, this is a dual-slide, flat-bed, side-door truck camper with a basement and a set of bunk beds in the rear. All of the heavy items (batt's, tanks, etc) will be in the basement and up against the front wall. We don't mind having a wet bath and we'll be perfectly happy with a portable style toilet too. (although I will still prob' install a small black tank). I am still toying with swapping the location of the bunk beds and the galley. I expect to have; 50 gal of fresh water, 700-1000W of solar, 400-500Ah of AGM batteries, ~20lbs of LPG, a window air conditioner.

Thanks in advance for any contributions you have to offer!
Cheers,
-Mark

camperoverview_r1.jpg
 

elmo_4_vt

Explorer
Looks like a lot of rear overhang, but overall a great concept. Are you should it wouldn't be better to start with a longer wheelbase to minimize the rear overhang? Obviously, that comes with increased turning radius, so that may be more important to you, but the outward swing of the back of the body with that much overhand is not inconsequential either. Also, would you be able to use the layout without the slide-outs being extended? Most claim that one of the biggest advantages of a truck camper over a trailer is the increased ability to stealth camper during travel. Having to extended the width may curtail those advantages.

I'm extremely jealous of your ability to take that kind of time off. Good luck and keep us updated on how you decide to build.

Don

-
 

msiminoff

Active member
Thanks Don! Yes, it is a lot of overhang. I have been always been overhang-challenged due to my need to haul bicycles and/or a motorcycle (see photos below). Believe it or not, this new design is considerably better than what I've been living with for the past 5mos. Having owned many long-beds over the years, I love having a short wheelbase truck! That said, I am open to considering all of the options and if I need the longer wheelbase to make it work, then so be it. The short bed is one of the primary reasons that I'm moving all of the heavy items right up agains the front wall.
It is also true that having the ability to use the camper with both slides in is critical... we do quite a bit of (intentional & accidental) slide-in stealth camping. My proposed design still allows access to the beds, toilet, and fridge with both slides in... but it'll be a squeeze for sure.

Ward, thanks for the reminder! I have been devouring Mark's camper build report. His stuff is dreamy to say the very least. Lite Industries is high my builders list and Mark is one of the people I plan to visit when we roll into Alberta this spring/summer.

overlhander2.jpg

No doubt about it... I've got overhang issues. Or is that hangover issues ;-P
overlhander3.jpg


motorack2.jpg


overlhander1.jpg

The current swing-away bike rack is handy, but I'm sick & tired of have to deal with it every time we set-up and break camp.
 
Last edited:
Mark,

Here's two to check out, they have the dinette and a rear couch that could be built as bunks bed with out to much problem. They are very heavy and would require a hefty long bed truck. ( You would get better fuel range with a Long Bed. 34-65 gal. tanks.)
http://www.okanaganrv.com/Camper Floorplan Page/camper.htm The 117DBL & 126TKS Models.

Having made the trip to S. America with plans to go back I would not go with anything wider than 7' or 20' long but many have. With 4 passengers living space is very important.

Good luck and safe travels,
 

Sisyphus

Adventurer
While it's not cummins powered, swb, or demountable - this earthroamer has custom bunk beds for the kids and they offer swing away storage systems for the rear bumper:

http://earthroamer.com/consignment/xv-lts-119/

Best part about it is that it's already built!

In regards to Phoenix campers, I'd HIGHLY recommend reading MYTACOs experience with them here:

http://www.expeditionportal.com/forum/threads/119653-My-Taco-Phoenix-Pop-Up-Camper

And unfortunately, his is not the only poor experience with them but I believe he documented his experience best.

Regardless though, good luck with the build and safe travels!
 

Sisyphus

Adventurer
Also, XP Camper does do a custom 'V4 cube' but last I've heard is that there more than a year out on the current production models so that might be easily ruled out as an option.
 

Forum statistics

Threads
188,210
Messages
2,903,827
Members
229,665
Latest member
SANelson
Top