I need help with a Fuso problem.
The problem is erratic operation at high elevations.
We recently took our Earthcruiser, built on a 2007 Fuso FG chassis, up Pikes Peak which tops out at 14,115 feet. All was fine until we got somewhere within a mile or so from the top at maybe 13,000 feet plus. We were running fine typically in 3rd gear at about 20 to 25 mph for most of the trip, then in 2nd at about 15 mph near the top when it got steeper. With increasing frequency as we ascended, the engine reduced power in cycles. It was at normal power for 5 seconds then power was cut by maybe 30 to 50% for 5 seconds or so. We could maintain forward movement but we were slowing down from 15 mph. Then power was automatically returned to normal, and the cycle repeated again and again all the way to the top.
High stress indeed with a steep slope, a 22 ft vehicle on a 24 ft wide roadbed and no shoulders to speak of, cars following, cars coming down, and all you can see ahead is blue sky, cliff to your left and space to your right.
We maintained around 2400 rpm with normal power. I did not notice the rpm when power dropped as my eyes were glued to the road. Engine coolant temp stayed below 195, and I have no gauge for exhaust gas temperature, boost pressure, or any other parameter that might help diagnose the issue.
We subsequently came down with no further issue and later crossed a couple passes at 12,000 ft with no issues.
Here’s my speculation on possible causes. The engine has no oxygen sensor but there is an atmospheric pressure sensor integral to the ECU. Perhaps the ECU is programmed to cut power by decreasing fuel flow or rail pressure when it senses low atmospheric pressure or a high EGT, which could be caused by a rich mixture due to the low density air at that elevation. Perhaps the wastegate is releasing boost pressure, but it does not appear to be connected to the ECU, only to the intake manifold through a rubber hose.
Admittedly the circumstances of this problem would be rare, but there are several roads between 12,500 and 13,500 ft in Colorado that we would like to tackle.
What could be causing this? Any help would be appreciated
The problem is erratic operation at high elevations.
We recently took our Earthcruiser, built on a 2007 Fuso FG chassis, up Pikes Peak which tops out at 14,115 feet. All was fine until we got somewhere within a mile or so from the top at maybe 13,000 feet plus. We were running fine typically in 3rd gear at about 20 to 25 mph for most of the trip, then in 2nd at about 15 mph near the top when it got steeper. With increasing frequency as we ascended, the engine reduced power in cycles. It was at normal power for 5 seconds then power was cut by maybe 30 to 50% for 5 seconds or so. We could maintain forward movement but we were slowing down from 15 mph. Then power was automatically returned to normal, and the cycle repeated again and again all the way to the top.
High stress indeed with a steep slope, a 22 ft vehicle on a 24 ft wide roadbed and no shoulders to speak of, cars following, cars coming down, and all you can see ahead is blue sky, cliff to your left and space to your right.
We maintained around 2400 rpm with normal power. I did not notice the rpm when power dropped as my eyes were glued to the road. Engine coolant temp stayed below 195, and I have no gauge for exhaust gas temperature, boost pressure, or any other parameter that might help diagnose the issue.
We subsequently came down with no further issue and later crossed a couple passes at 12,000 ft with no issues.
Here’s my speculation on possible causes. The engine has no oxygen sensor but there is an atmospheric pressure sensor integral to the ECU. Perhaps the ECU is programmed to cut power by decreasing fuel flow or rail pressure when it senses low atmospheric pressure or a high EGT, which could be caused by a rich mixture due to the low density air at that elevation. Perhaps the wastegate is releasing boost pressure, but it does not appear to be connected to the ECU, only to the intake manifold through a rubber hose.
Admittedly the circumstances of this problem would be rare, but there are several roads between 12,500 and 13,500 ft in Colorado that we would like to tackle.
What could be causing this? Any help would be appreciated