Graham Jackson's TDI 110 Defender

ersatzknarf

lost, but making time
Good job, Keith !

Rather than having the one in the RRC manifold fracture while trying to remove it from the manifold, it probably might be easier/safer to just install a new probe . . . ?

Keith added a bung post turbo to add an EGT. Have one, but it is currently affixed to the RRC manifold and shows no desire to come free . . .

cheers
 

gjackson

FRGS
So, with very similar driving patterns, ~55% interstate, ~35% road and ~10% low range off-road.

Stock turbo MPG = 22.92
New VNT turbo MPG = 26.16

cheers
 

gjackson

FRGS
The 26 mpg is holding steady. Great upgrade to the 300. So far no issues at all with the turbo or the kit. And I love the extra turbo whine at low rpm.

cheers
 
Last edited:

Redline

Likes to Drive and Ride
Nice modification, nothing like getting more boost lower in the RPM range with less pedal.

LOVE that 26 MPG diesel economy! :victory:


The 26 mpg is holding steady. Great upgrade to the 300. So far no issues at all with the turbo or the kit. And I love the extra turbo whine at low rpm.

cheers
 
Last edited:

overlander

Expedition Leader
2 weeks ago I had the oil seals blow out on my turbo. Quite a surprise at 50k miles. Keith actually sent me his last one, which he was saving for his 90 so I could make the Mid Atlantic Rally in Virginia, which I just got back from. The 110 is back to running great. I must have been losing boost along the way. while the old turbo was out to be diagnosed, I had the diesel shop put an EGT probe bung in the manifold.

I found several sources, to include M&D of course, for replacing the turbo should you need to. If it wasn't for Keith, I would have had to wait on one from the UK. Nobody here has them.

I ordered one from a turbo specialist in the UK the had them new for several hundred GBP less than M&D. one is on the way to Keith now to replace the one he sent me.

I'm going to follow up with the turbo shop here my diesel shop outsourced the diagnosis to, to find out what killed my turbo. I'll report back. that has to be without a doubt the most expensive part on my whole engine.
 

ersatzknarf

lost, but making time
Very sorry to hear about the troubles :(

Regarding parts, at one point, I was able to make email contact directly with the factory in Brazil and had ordered some spares from them. I don't know if it saved a lot, but the prices seemed rather reasonable. It sure seemed easier than having parts go from SA to UK then to NA.

I had some bad fuel problems, the winter before last, and originally thought that the fuel solenoid might have been the culprit. That was how I got to have a spare one ;) Anyway, I ended up going to a rather interesting part of Detroit to get one and heavy diesel the shop I ended up at said they could easily rebuild the turbo, if ever that were needed. Don't know for certain that they could have, but it might be a possible option, if that should ever happen again and there's time to seek such work at a similar shop near you. By the way, did you end up using the nifty cast elbow turbo inlet thing that M&D came up with ? I installed one, after talking to David, as the hose from the air filter did sometimes not like to stay completely on the inlet...

<snip>

I found several sources, to include M&D of course, for replacing the turbo should you need to. If it wasn't for Keith, I would have had to wait on one from the UK. Nobody here has them.

I ordered one from a turbo specialist in the UK the had them new for several hundred GBP less than M&D. <snip>
 

overlander

Expedition Leader
By the way, did you end up using the nifty cast elbow turbo inlet thing that M&D came up with ? I installed one, after talking to David, as the hose from the air filter did sometimes not like to stay completely on the inlet...


I'm assuming so. My 2.8 was a Defender crate kit from M&D, so all the parts are theirs. I'm working on my list of 2.8 specific versus 300 tdi parts. it seems so far that most parts of the 2.8 parts that would need replacing are 300 TDI original/equivalent. the turbo, alternator, belts and the head gaskets are 2.8 specific. I've heard of lift pump, water pump, tensioner, and all other gaskets being 300 tdi standard, and easily sourced in US.

I'm trying to get my old turbo, since the turbo shop said it was rebuildable, but then couldn't find the correct rebuild kit. I'm sure there is one somewhere. It would be great to find a S. American online parts retailer that I could web order parts from.
 

ersatzknarf

lost, but making time
I think I had one of M&D's earlier kits, so if there is a separate cast part at the turbo inlet, then you are all set.

Regrarding the common parts, I believe you are correct about such things as the lift pump, water pump, etc. being the same as the 300Tdi.

As for the parts source in SA, it was dealing directly with International, not a retailer.
 

gjackson

FRGS
Ambu is still in the cards, but I figure I have to get this OJ RRC build out of my way first.

Condor: wow, yeah, seen those. I think I like the ambu better, but that's most likely my bank account talking!

cheers
 

overlander

Expedition Leader
Graham,
The best price anywhere I have looked for this turbo is from http://www.reconditionedturbo.com/in the UK. I've bought one from them already. Only catch is for international orders now, they only do bank transfer. They used to do Visa and Paypal but since dropped that service.

Their pricing for a new factory unit is significantly less than competitors so far. Here's some factory specs on the TGV Turbo. BTW, the -0001 was OEM and has been superceded by aftermarket number -0005

2.8 Turbo details
Vehicle Make: Ford
Vehicle Model: Ranger
Vehicle Year: 02-06
Engine Size: 2.8L D
Turbocharger Frame: GT2256V
Turbocharger Part Number: 724652-1
 

Forum statistics

Threads
188,500
Messages
2,905,864
Members
230,501
Latest member
Sophia Lopez
Top