More info:
I just got back from the shop - I only had a few minutes, but it seems like this is going to be no problem nor expensive. I snapped a couple of pics with the iPhone of a one off bumper they made for a Tundra. The fit and finish were excellent. Pics are below.
The design I want is pretty simple. I am after function more than form. It will be all square with none of the pretty angles and cool slopes of my ARB front. The reasoning is that I want as many places as possible to use a high lift and the cosmetic finishes of slopes, angles, and rounded bits are not conducive for that purpose. It also keeps initial costs down and repairs easy. It will have a a Class III built into the bumper rather than hanging off the bottom. The tire will be located behind the driver and will open to the drivers side of the truck. This way I can look over my shoulder for backing and see what is behind me rather than seeing my spare. There will be two recovery points welded on either side of where the license plate will go. The license plate will be left to me. Lastly, they are putting a hole in the bumper to mount the factory trailer kit.
Guessing the cost to be South of $700.00 at this point, less any shipping of course. The more we can get - the better the price will be as he will have the jigs etc. all setup and ready. I am not sure he would be able to modify the basics without incurring greater costs. Again, the idea is to keep it simple, robust, and inexpensive.
I am going to finish the bumper myself using black Herculiner. Again, low cost and easy repairs!
Let me know what you think!