. Not sure if you read through the whole thread or not but using a different sort of connector (Anderson, etc) would defeat the whole purpose of the exercise.
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What I'm trying to build here is, as I said, a kind of "poor man's ArkPak." - That is, something that I can pick up and plug into virtually ANY vehicle with ZERO preparation done to said vehicle. Something that is portable and switchable, that will run the fridge and that can be recharged as I drive.
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So don't think that the 12v power port would the the "only" method of charging this up, I just want to have that option if I have no other.
I am pointing out that it is not **safe** to try to put that amount of current through a ciggie port.
Just because you want to do something, doesn't make it possible.
Now if you are driving 18 hours a day, maybe.
And it may be that the difference between what I'm trying to do and an ArkPak is that the ArkPak has some kind of sophisticated computerized charge controller that can regulate the current going to the battery to allow for safe charging no matter what the source. If that's the way it is, then it may be that the $350+ price tag of the ArkPak (plus the battery, which the user supplies) is well worth the cost. I'm absolutely willing to consider that this might be the case.
The more I look into this, the more I'm feeling like I'm at a dead end. Basically I don't think I can build something that's going to work as well as an ArkPak unless I spend close to the cost of an ArkPak. As much as I enjoy hobby-ing around, at some point it just makes sense to pay the money and save my time.
The advantage of DIY is **not** saving money. It is getting the ancillary devices that actually match your desired usage patterns.
For many, the inverter is either not needed at all, or they need a bigger one, or can get by with super cheap ones, etc.
The shore power charger is completely inadequate by any standard in a mobile context, needs to be at least 30-40A just for battery health, not to mention having to wait 16 hours to recharge. Also not compatible with LFP like the Battle Born G31 drop-in, which would otherwise be perfect.
And so on. . .
The Achilles heel seems to be in the recharging. Without a way to send a high amount of current in a reasonably short time to the battery, the power box will only be good until it needs recharging, and at that point it's just extra weight and taking up space. And the only way to charge, it seems, is to either find a way to connect it directly to the alternator/vehicle battery with heavy-gauge cable, or find a 120vAC outlet to plug it into.
Bingo!
A little portable genny matched to the biggest shore power charger it will power, plus a "suitcase style" portable solar panels gives maximum flexibility.
The total charging capacity from an alternator is pretty minimal for most usage patterns, and you still need solar to get the battery to 100% full for longevity.
Of course shore power available overnight makes all these problems go away, but. . .