DaveInDenver
Middle Income Semi-Redneck
It is not a flaw. I think it can be fairly called a weak spot when compared to the rest of the engine, but the change was in part to make the engine quieter and better revving. The 'flaw' is the piece of junk aftermarket guides and tensioners, in particular the non-OEM plastic ones. The OEM parts last just fine and it's rare for a set of genuine factory guides not to go the distance of the life of the chain. My original guides went 140,000 miles without breaking and got replaced with metal guides. They broke (for whatever reason, most likely a junk tensioner, also not OEM). I went with all OSK or Toyota boxed timing parts this time. I'm not risking it again, with Toyota I know the OEM guides go 100,000 miles and so it's an R&R every 100K, new chain, tensioner and guides. A flaw would imply there is a fundamental problem with the design and the problem is not the design, but the widely varying build quality of the parts. The chain stretches, the tensioner can no longer keep the chain from slapping on the guides and that breaks them. They don't break as long as the tensioner is working. You have to also temper the hearsay because things like running the wrong weight oil can be a big factor is how the tensioner works. If someone is running 20W50, the oil pressure won't build as quickly on start-up, which has a huge effect on how fast the tensioner starts working. If it takes 2 seconds more every time an engine is started for the tensioner to operate, that over a few years will ruin things. Millions of people have over the years just driven their 22R/-E for hundreds of thousands of miles not knowing any better. It's when you hit the second owner, the replacement timing parts, etc. that you started hearing about this weakness. The first owners just happily drove for 10 or 12 years without much issue.Brian894x4 said:The 22R does have a timing chain design flaw, but is the result of a mysterious change in design that occured in 1983 when they went to cheaper single timing chain. The single chain alone is not the culprit, since the 1FZ also has a single chain, but virtually no timing chain issues. The plastic guides are commonly blamed, as they were part of the redesign in '83.
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