So,
I bent the Dexter 3500lb axle. And here is the update for the Timbren install.
Finally after much work, sweat..... and of course blood, I've got the trailer done.
I had to fabricate mounting brackets for the inside of the trailer frame, as Timbren does not supply them.
I decided to reinforce the frame with 1/4" x 3" aluminum flat bar because of the holes in the frame from the previous suspension. After I welded on the reinforcements, drilled the holes and got the units mounted, I then had to mount the brakes, pack the bearings and mount the hubs. At that point I welded in the cross support tube which is 2" x 3" x 1/4" steel tube.
Then it was time to align the hubs. The spindles are attached via 4, 5/8" grade 8 bolts with self locking nuts. This process took a lot of time.... because I'm anal retentive when I build things. Got the hubs aligned with a toe in of 3/64". Spec is 0 - 1/16".
Now comes the blood. While aligning the hubs and torquing the bolts to 165 ft/lbs I managed to ********** my head on the suspension which of course required a trip to the insta-care for this... 3 staples in my head. Good God head wounds bleed a lot.
So after getting all the spindle bolts torqued, on go the wheels, brake wiring, and brake adjustment. All the wire is Marine grade 2 strand 14 ga. All the connections are the butt splice epoxy seal type. Then all connections are heat shrink tubed. Where I could (after the 2 into 1 connection) I then used split loom to further protect the brake wire.
Here are some shots of the process.
Clearance between the tire and the main pivot bolt of the suspension. Had to figure it out with the backspacing of the wheels to get it just right. Good guess I'm thinking.
All done
Out for the first test drive and final brake adjustment.
I've only done about 6 miles with it, but so far it tracks straight, rides really smooth, and stops well.
AND, now the trailer has a slight tongue down stance like it's supposed to. 21" from the ground to the bottom of the frame. 18" to the lowest spot on the undercarriage.
Time to go use this bad boy.