Dan Grec
Expedition Leader
Dan I have 17 years of diesel experience with one of the largest diesel manufacturers in the world.
I currently own a 2008 Grand Cherokee with the OM642 and I am a big fan of GDE. I have over 40,000 miles with their tune and I have gotten better MPG and no mechanical issues! I also just bought a 2012 Ram Cummins. 2012 was the last year with no DEF. I have 2 diesels cars and 1 diesel tractor and not one of them has DEF. I hope you see the trend!
Since we introduced DEF to the diesel equation back in 2010, DEF related issues, sensors, ATD issues etc quickly became our #1 warranty issue and my customers have backed that trend up. Also keep in mind that modern diesels have very low tolerances when it comes to fuel quality. When we see injector issues at a customer the first thing we do is find out who is providing the fuel, biodiesel content, water , DEF quality etc. As you know the quality of diesel fuel in 3rd world countries is questionable at best. If we are questioning fuel suppliers here you will run into issues with a DEF equipped diesel engine.
Can you run DEF engines in a 3rd world?...for sure but you are playing the odds. Frame mounted filters will help but they are not the bullet proof. We put Davco frame mounted filters standard and still see fuel pump and injector failures. Also remember that DEF is generally not filtered and if not a good quality or not the correct water % it will hurt the system.
That being said I would look for a pre DEF diesel powered vehicle. Also you have clearly proven in your travels that gas power is more than adequate from a range standpoint and a modern gas engine can eat 3rd world gasoline without any issues.
Scott
Thanks for all the info and expertise Scott, I really appreciate it.
I understand that I would be running a risk with such a modern diesel engine in the undeveloped world.
I'm thinking of:
* Deleting the DPF and DEF from the computer
* Removing the EGR.
* Frame mounted filters like we discussed (probably two stage)
* Straight piping the exhaust to remove the DEF/sensor stuff.
Even with all of that, do you still think fuel pump and injector failures are a real possibility in only ~50k miles?
You raise a good point about gas engines, and to be honest a few German Overland friends have come to the same conclusion - modern gas engines might just be better for global overlanding than modern diesels.
My main pain point is the mileage - I'm just so fed up with getting ~16.5mpg. It means I have to carry A LOT of fuel, and it means I have to spend A LOT of money on that fuel.
I'm entirely ready for a vehicle that gets ~30mpg.
(For anyone that thinks that's impossible - my friends in Australia have a diesel Izuzu D-MAX and have driven around Australia multiple times towing a bad-ass off-road camper. They've been up to cape york, the canning, the gibb river road, simpson desert, etc, etc.
while towing the trailer, they average 8L/100km, which is 29.4 US MPG. - that's over something like 100,000 miles.)
So they use close to half the fuel I do.
-Dan