Blue Sea auxiliary fuse block and Xscorpion/Kicker battery terminal install
So, a couple of updates:
I've recently been trying to install an auxiliary fuse block under the hood, mainly because I was walking around Cabela's the other day and I found out they sell Blue Sea fuse boxes. So I bought one and went about installing it, which turned out to be a bit of an upgrade for my electrical system.
First thing I did was figure out where I wanted everything to be mounted and bought some screws, washers, and nuts at the hardware store.
With the box mounting location figured out, I set to building the cables. I bought a Kicker 4 AWG stereo wiring kit complete with a 100A inline fuse and holder. Super high quality stuff, and money well spent. I also bought a Kicker battery terminal. Luckily I am an employee at Best Buy, so the whole thing only cost me $40.
I cut the wires to length and got the inline fuse set up.
My OE battery terminal was looking pretty rough, and I needed a good way to attach my accessory wiring. This wasn't going to cut it.
Thanks to Glamisdude and his build thread, I was able to place an order for this beauty from Sonic Electronix.
This Xscorpion terminal gave me a great place to mount the factory wiring as well as a great spot to put the positive cable for my fuse block. It will also give me a place to put the positive cable for my winch and a smaller positive cable for the second power distribution block inside the cab. A great bit of kit for less than $20. I installed the new positive terminal and attached the factory wiring with a stainless bolt and a couple of washers I got from the hardware store. Everything got tightened down and I attached the small ground wire to make the built-in voltmeter work. It looks awesome now, and as you can see, I am currently at 12.8 volts.
With the positive side assembled, everything was looking sweet.
The next thing to do was take care of the negative side. Unfortunately, my negative terminal was looking pretty rough too, and there wasn't a good way to mount the accessory box negative cable.
Remember the Kicker terminal I bought? I had intended to use it as a positive terminal and figure out something else for the negative terminal. I couldn't find bolts short enough that were the right size to make it work, so I ordered the Xscorpion terminal and figured I would just return the Kicker one. Then I looked it all over and decided it would make an excellent negative terminal. So a little bit of wire work later, and I've got this:
Nice and beefy, looks good, and very secure. Overall I am super happy with the way everything turned out. It looks great, allows me to run my accessory wiring easily, and should be a much better setup power wise than the stock connections.
Now for a bit of bad news. After I finished up all the wiring stuff and moved the truck, I noticed a small oil spot had formed underneath the truck. After doing some looking around, I found out the valve cover gasket is leaking very slightly. Now for the good news part of the bad news. The mechanic replaced the valve cover gasket when they did the timing chain kit. This means they should cover the repair work without it being a problem for me. I'll drop the truck at the shop Monday morning and hopefully it'll be fixed pretty quickly. Overall I'm pretty optimistic.