Mercedes 1222A.. The beginning!

Sitec

Adventurer
And here's the right awning recess in and finished. I hope to get the MaxxFan frames in over the next week, and some additional floor board edge supports etc, and then I can think about priming the body framework.

Body mods 41.JPG
 

Sitec

Adventurer
Decided to have a noisy morning this morning! A few hours spent with the thin disk cutting and shaping the two step carry plates. Once I had these in place I bent up a temporary top step to hold the two plates parallel. Now it's tacked in place, It might become permanent yet as It turned out quite tidy.

Body mods 42.JPG
 

Sitec

Adventurer
And folded in... The rest of the step will be attached to this in good time, just not yet as it'd be in the way! The door can be opened and closed with the step folded away or folded out, and the joint will be mozi proof!! :)

Body mods 43.JPG
 

Sitec

Adventurer
A little more progress.. The first half of the step is all but completed, and I've manufactured the second folding half. Tonight I hope to add the hinges (salvaged from the original rear locker steps), and finish and cap the base of the steps. With a bit of luck they'll fold and sit inside the door. Re mozi's etc, if they can get between the hinge plate and the step base, then they're doing well. I can slide a piece of paper through the gap, but that's about all! :)

Body mods 44.JPG
 

Sitec

Adventurer
So, a quick update. I've been pondering roof hatches for a while... We had settled on two decent sized hatches at an early stage in the build. We were going to go with the normal large glass hatch, but after pricing them up and thinking about it, they always strike me as just another way for someone to break in... They are also pretty pricey for two large hatches. So, with that in mind we then thought about not bothering, but (as Wifetec rightly says) if we don't do it now, it'll never happen! I have taken a punt and an going to make two solid insulated hatches. We need ventilation, we need easy roof access, but we don't need light (especially 40 deg Aussie light!). We have settled on 700mm wide, and 1000mm long. We will have one above the bed and one above the kitchen. Yesterday I fabricated the two frames out of some light 45 x45 x 2 RHS.

Body mods 47.JPG
 

Sitec

Adventurer
Next to fabricate is the angle rings that the hatch furniture and lid will sit on. I've used some 2.5mm folded angle as this when welded atop the 45 x 45 RHS brings the thickness close too 50mm which is what the roof spars/body RHS is. Angle in flatpack form..

Body mods 48.JPG
 

Sitec

Adventurer
Here's the first of 8 corners welded together and polished up to look like a pressed section. Very time consuming.

Body mods 49.JPG
 

Sitec

Adventurer
And the last for today, here's the first of the two frames completed. These will be welded into the roof framework. The alli roof sheet will then overlap the flat section of the frame giving me every chance of of keeping the water out! Before I fit these 'rings' I'll make the two lids, hinge assembly and over center catches (prob sourced from a tractor back window). Now... suggestions time... The front hatch (kitchen area) does not need to open right up, so this will only lift partially (100mm/4" when open) using two short gas struts. I am thinking of having the catch towards the front of the vehicle and the hinge towards the rear... with the idea that I can open it on dirt roads and utilize it to pressurize the cabin (possibly doing away with my snorkel and filter idea).... Thoughts? The rear (bedroom) hatch will also be hinged at the rear and open partially, but will have longer gas struts so it can be opened vertically allowing us to lay in bed looking at the stars (feet facing forward towards truck cab). We won't use this for cabin pressurizing the cabin as it's further back probably in the dust area. With the hinges at the rear I can shape the lids with a taper at the front making it very unlikely for water ingress unless open. Thoughts? :)

Body mods 50.JPG
 

Joe917

Explorer
As far as driving with the hatch open are you going to stop and close it every time you meet oncoming traffic ? If not skip it.
What is that all going to weigh? How do you plan to insulate?
Best way to keep dust out is to have no openings on the back wall, if you do then you need good seals.
 

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