Been awhile since I updated but I have been pretty busy with work and just getting over the Flu. :-[
Phase 2 of the build is with a few rare JDM/Asian market parts arriving so I am slowly going to install them.
1st up is Pajero fender sidemarkers installed. It was a fairly simple process...hardest and longest process is removing the old adhesive from the Montero emblem from the fender. I used a heat gun to remove most of the adhesive and a several steps of polishing the remaining stuff off.
USDM Monteros are NOT prewired for these sidemarkers. I had to build a harness from the pigtail and connector provided with the sidemarker lens and wired them to the signal wires from the front corner lens.
Groot by
grimgs, on Flickr
Groot by
grimgs, on Flickr
This is a comparison of the Pajero sidemarkers with the Montero badge.
Groot by
grimgs, on Flickr
When I removed the Montero emblem I heated the area where the adhesive is at and used dental floss to cut the adhesive. This technique prevents any potential gouging of the paint service if you try to "pry" off the emblem.
Groot by
grimgs, on Flickr
Groot by
grimgs, on Flickr
Groot by
grimgs, on Flickr
I got majority of the old adhesive off but there a few spots where there is actual paint damage from i guess 20 yrs of exposure to the elements.
Groot by
grimgs, on Flickr
Soldered new wire to some existing wire from the pigtail and heat shrinked it and wrapped the harness with electrical tape for additional protection.
Groot by
grimgs, on Flickr
Used this rod to run the harness to the front turn signal area.
Groot by
grimgs, on Flickr
Groot by
grimgs, on Flickr
Once wired up just test if it works and install the sidemarker. For those looking to do this..there is not indication on the sidemarkers which side they go on. The side where the bulb connects needs to be on the left side of the fender hole facing towards the front.
To remove the sidemarker simply take a small flathead screwdriver with gently press sidemarker away and pry. This doesn't take much effort to remove the sidemarker.