My 1998 100 Series Build Thread

bossman429

Adventurer
Figured I might as well take some time on this rainy day to start my own build thread.

I recently sold my Defender 90 because although it was nostalgic, amazing in the trails and a ton of fun, the truth of the matter is it wasn't practical. Seeting for (2) and not much...errrr ANY creature comforts, it just wasnt the right vehicle to build up for overland travel. Not to mention the trouble in getting parts, and the constant working on random silly things got old.

So Enter the 100 series. Probably the most luxurious vehicle I've ever owned, and it happens to be one of the best platforms to build an overland vehicle on... SCORE!

Living in the Northeast, i will never buy a vechile from here. They might as well spray the roads with hydrochloric acid in the winters. I refused to buy a rust bucket.

I picked up this beauty from Colorodo, sight unseen. I bought it from JC Wynn from Wynco trucks. very nice guy, great to deal with and good communication. I have nothing but good things to say about him and he was very straight up about everything. It was completely stock and VERY clean from the pics and my conversation with JC. Also had meticulous service records to boot!

128K miles on the clock and a factory rear diff lock what more could you want?



Now JC just so happen to be 30 minutes from Slee offroad. And with a little extra cash from my defender sale I had him drop it off, and dealt with Amory to get some goodies add on and save me from hours on my back in the driveway. I have nothing but good thinks to say about Amory, his customer service and the job Slee did on the install/work.

List of goodies were:
  • ARB 2.5" HD lift
  • TJM outback T13 Bumper
  • Full Slee Skid plate system
  • New brake pads and front wheel bearing/hub service


So after dealing with a not so friendly shipping service (Jays Auto transport) Would never deal with him again after I was cursed off when HE made a mistake on the paper work that cost us both some money. this is how it was dropped off for my first look on it with my own eyes




I had picked up a very slightly used Superwinch EPI9.0 and needed to make some modifications to have it fit, mainly to remote mount the solenoid. (more on that later)

With the bumper off (love the fact its two pieces and the winch tray stays on) i put in the winch on with grade 8 hardware of course



The fabbed up a bracket for a isolator switch,





Found some space near the fuse box (with existing holes/hardware)



Wired it up


And put it in (w/ Stainless hardware)


Finished off the rest of the wiring with proper clamps (not a million zip ties) using existing hardware.. (dont like drilling holes into a perfectly good peice of painted metal.




Hard to see here, but I left the leads a little long (Looped them once), as I plan on putting a bigger battery in and dont want to cut the cables short incase I needed to re-route them.




Bumper back on (with hawse fairlead) - and the battery wire routed through a new hole with proper grommets. I'm waiting for the extended wiring kit to come in from Superwinch before I put the solenoid box on and finish the connections (as you see the 3 other holes I made for those wires). Also have a new Amsteel synthetic rope coming in. I used all stainless hardware for anything thats not load bearing. Anything that was is all Grade 8 of course. It blows my mind when people spend all this time and money on mods, and then cheap out on the hardware, and in 1 week its all rusted up.




As I wait for the wiring kit and winch rope - i figured lets take the running boards off in anticipation of my sliders coming in soon from Bump it Off Road. I am also getting a dual swing out rear bumper from him. Should be here by months end. Haven't seen the products yet, but so far Mike at BIOR has been really responsive and great to deal with. I'm sure the products will be just as good. :victory:



You'll also notice I swapped the Chrome wheels for the stock Alloys that also came with the truck. Put on a set of 285/17/16 Good Year Duratracs. I wouldnt have minded a slightly taller tire (34-35") but didn't want to go any wider than these are. So I stuck with the 33's and think they will do fine. The Duratracs are great on road (not loud at all), and aren't mushy at all (as lot of reviews said but I think they just got the wrong load rating) Haven't tested them offroad yet but they look (lol) like they will do fine.


My goal here is to make a comfortable and capable rig for overland travel (on and off road) and remote camping/exploring with the wife and dog Its not going to be so much a trail/rock crawling truck... the paint is just too damn pretty lol)



Not so distant future plans will be the aformentioned rear bumper and sliders, a hot water shower system (haven't decided what route I want to go with just yet), an aux fuel tank, and some storage solutions.... stay tuned!
 

Colonal Angus

Adventurer
Very clean. I like that color too...you really don't see too many around. That TJM bumper looks great too. Interested to see what route you go with the hot water system. The hot water shower will revolutionize the way my wife looks at camping/outdoors.
 

bossman429

Adventurer
Yea. That's the main reason I want to put a system in lol

I'm torn between a system that runs off the engine coolant, and one that's electric/separate heat source.

I'm leaning towards electric since you may want to take a shower when the engine is cold.... I need to see what kind of draw a heater element would put on warming 2-3 gallons
 

bossman429

Adventurer
So the winch is on and all wired up. Very happy with the my custom mount for the solenoid. I did use stainless hardware of course and put rubber washers under each screw to keep the metal on metal contact from causing any scratches

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The Amsteel rope was a bit of a pain. The superwinch has a hole in the drum which the rope is supposed to "thread" into and then get held in place by a set screw as you wrap the first layer.

However the rope had a pad on the end to bolt to the side of the drum as other winches have. I had to cut this end off and thin out a few strands to get the end to fit into the hole, but since this is merely to get the wrap started and doesn't have any load bearing responsibility I'm not worried about it. The friction between the rope/heat guard and the drum is really what holds the rope on the drum under load.


Next I moved on to installing a CB I had sitting around. Got it to sit nice and hidden in the center console. I still have to run the antenna cable to the rear but the hard part is done. Also need to get some rubber weatherstripping to clean up the hole I made in the upper center console tray, but all in all very happy. The cigarette lighter provided a very confident source of power, and since it is switched on and off with the key I never have to worry about leaving it on and draining the battery

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looks good Adrian, i just sold my 109 and just starting building up the tacoma. i am enjoying the toyota lifestyle, even though land rover is still in the blood. i am going to try to plan some sort of trip this september, maybe i'll see you on the trail if you want to tag along!
 

bossman429

Adventurer
Good job on the winch install, looks great :)

Thanks - I'm really happy with the way it came out for sure!

looks good Adrian, i just sold my 109 and just starting building up the tacoma. i am enjoying the toyota lifestyle, even though land rover is still in the blood. i am going to try to plan some sort of trip this september, maybe i'll see you on the trail if you want to tag along!

Yea - it doesn't matter what your drivign as long as your having fun. I have to say after my first 1450 mile trip in this, Its soooo much nicer than the defender. The defender was great and nostalgic but just totally unpractical. In a perfect world I'd have both!

Let me know what trips your up to, I'll certainly be up for it if schedule allows.


Back to the build - the bump it offroad sliders and rear bumper came in today. Since its raining cats and dogs it will probably be a few days before I can pick it up from the terminal and start bolting them on. Updates should be soon!
 

bossman429

Adventurer
Shipment from bump it offroad came in. There were a few scratches down to metal, but some bed liner took care of that and matched perfectly. Looks like ill have a busy day or 3 ahead of me....image.jpg

Stay tuned!
 

AmityFJ

Observer
The defender was great and nostalgic but just totally unpractical. In a perfect world I'd have both!

Looks good Adrian!
Starting to build my hundy this summer. ARB bullbar sitting in my garage. ;-)
Defenders are one of the coolest vehicles on the planet but a "modern" LC is so much better for daily driver/weekend wheeler. Having both is such a blast!
 

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Danimal

Adventurer
Cats? The cats are nowhere near any of these things....... Are they lol?

I believe he's concerned about local wildlife.

The cats on an 80 series are outboard of the frame rails and many sliders have cat protection built in. That isn't the case, however, on a 100 series.

Dan
 

bossman429

Adventurer
So I couldn't stand having my garage floor covered in parts, and spent the past day or two wrenching in my free time.

First on we're the sliders. Holy easy install batman. They fit right around my slee skid plate which I was a little worried about. Although the directions have no pictures, if you can't figure this out you have no business working on a car. They took a little jacking and adjusting to get right but I had them both on within an hour.


Next was the BIOR rear bumper. I had the stock bumper and trailer hitch off in a an hr. not a single bolt snapped on me which I was very happy about...and further exemplifies why I bout this truck from out west and wouldn't think about buying one from the northeast. This truck is 15 yrs old and has just minor surface rust on a few undercarriage items. As a comparison I took off a trailer hitch on my friends 06 4runner and snapped 4 of the 6 bolts due to rust.

Anyways with the help of a friend we got the bumper line up. The notching needed in the rear cross member is more like 2.5" vs the 2.75" in the directions. I used all new grade 8 hardware of course and anti seize on everything. Again althought not having pictures in the directions it's was all pretty self explanatory and the fit is very good. I'm very happy with the outcome. The only pain in the butt was the wiring of the 7pin trailer harness I opted for. It's too long to fit inside the cross member and I had to use a hole saw to get it all the way through the cross member.

I also wired up my CB antenna routing it under the truck and up through a grommet and into my center console mounted dash. All works great!

Anyways..... I plan on fabbing up a Jerry can holder (water) and bike rack for the empty swing out arm..... We'll see how that goes!

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