My ZJ Overland from France/Belgium

A small tread for the presentation of my Jeep rescued from the scrapyard in August 2017...

A lot of things have been done before starting the overland preparation of my Jeep...

Gearbox rebuild, engine, transfer, axles, rust treatment and many others... ?

Once I had everything mechanically correct, I could start the preparation as I went along...
Knowing that this Jeep is my Daily and that I drive more than 30'000kms per year with it in France and Belgium for my work… ☺

I make you a small list of what has been done, and post some pictures afterwards that you can find on my Instagram, my Website (which contains a lot of Technical Review in "Docs Techniques") and also in video on Youtube ;)

IMG-66961643227354331.jpg


Roof Rack from ARB - Base Rack
Mounting System by myself, and Laser Cut…
Roof Tent from Autohome - Overzone
Awning from ARB - Touring
Roof Rack Light Bar from ARB - Slim Line
Peripheral light Bar from eBay
Recovery Tracks from MaxTrax
Roof box (not present on the picture) from Tom Cases

Interior by myself, with :
TMax Dual battery system
100Ah battery w/ Double Pump Air Compressor and 500W Pure Sine Wave Inverter
40L water tank with STC-1000 heating controller to manage the tank heating temperature on the coolant exchanger with water EuroPump…
Two drawers, one for the kitchen, the second for the storage of photo and video equipment… and two closets to store sleeping bags and camping gear…

Front Coil from BDS Suspension
Rear Coil from King Springs w/ Firestone Coil Rite
Shocks from Bilstein - B8 5100
Control Arms from Core 4x4
Track Bar from RoughCountry
Sway Bars from JKS Manufacturing
Steering stab’ from OME
Radiator Support from Kevin’s Offroad
242 T-Case
5.2L U-Joint FrontDrive Shaft

And very soon :
Rear bumper w/ Jerrican en Tire Carrier… I waiting my laser cut for weld and paint that… :

Capture-d-cran-2022-06-08-11-36-06.png


Oooh and here are some pictures of the making of my roof rails :

Capture-d-cran-2022-06-08-11-37-42.png



Some pictures of our last overland trip on the crossing of the Pyrenees in September 2021 « Isard Raid » :

DJI-0377.jpg


DJI-0324.jpg


IMG-7221.jpg


IMG-2429-3.jpg


IMG-8161-2.jpg


And here some pictures of my engine rebuilding... (Beginning of connecting rod bearing) :

IMG-5997.jpg


IMG-5927.jpg


IMG-5984.jpg


IMG-6062.jpg


IMG-6125.jpg


IMG-6144.jpg


The next raid will take place in Portugal early September ?
 
Last edited:

rydz

Member
Gorgeous photography on your website, and looks like a great trip.

I have a vehicle stationed in portugal, if you guys ever need another for a trip, hit me up and I can check my schedule to see if I can make it.

Merci

Paulo
 
Gorgeous photography on your website, and looks like a great trip.

I have a vehicle stationed in portugal, if you guys ever need another for a trip, hit me up and I can check my schedule to see if I can make it.

Merci

Paulo

It's very nice of you, but we each have our own vehicles, me my Jeep and my friend leaves with his Pajero 2 ;)
 
Yesterday I started the disassembly the rear bumper,

Monday it's the reception of the steel bumper plates, and I will start the assembly next weekend ?

Up-Site-Tower-09h46.jpg
 
Last edited:
A new day on the rear bumper project...

I wanted to finish today to send it to the sandblasting, metallization and painting...

But too many things to do for the finishing... Filling the small welding holes with pointing, and sanding the whole thing...

If I make it in series, I'll think about modifying it on the plan to be able to bend it and limit the welds ?

16072022-IMG-20220716-123655.jpg


16072022-IMG-20220716-170944.jpg


16072022-IMG-20220716-182452.jpg


16072022-IMG-20220716-182558.jpg
 
Some news about the steel bumper...

Last week, I finished the weldings and brought the finish to the bumper...

I was late to finish the wheel carrier and the jerry can carrier...

So the bumper was painted and on Saturday I installed it and finished the two jerry can / wheel carrier to paint them...

23072022-MG-7743.jpg


30072022-IMG-20220730-183230.jpg


30072022-IMG-20220730-183237.jpg


30072022-IMG-20220730-183216.jpg
 

Forum statistics

Threads
188,201
Messages
2,903,720
Members
229,665
Latest member
SANelson
Top