I had some bad luck this week, I got t-boned at lunch on Tuesday. The good news is that the other truck got it far worse than mine. The Chevy luv that hit me was driven by a crackpot with a suspended license and no insurance since 2009. His truck was wasted!
At first it looked like he barely touched my truck and I thought I dodged a bullet, but the more I looked at it the more little things I found that need to be fixed. The drivers door and fender will need to be replaced, but I think the rocker panel and A-pillar are still pretty straight. Most of the force was absorbed by the tire and axle, so this was a true test for my fab skills and all the brackets I made. The passenger side TRE and drivers upper ball joint were bent pretty good, but the truck was still drivable enough to get me home. The next day I replaced both ball joints on the drivers side and picked up a TRE, but since I am running the tie rod on the top of the knuckle I needed a 7* reamer to clearance the mounting hole for my drag link. I picked up a reamer that should have worked but it was slightly off so I will need to run the bent one for a little longer until the correct tool shows up.
This ordeal has highlighted the catch-22 that running non standard parts on a daily driver poses. It sucks to not be able to walk into a parts store and buy off the shelf parts in an emergency. The good news is once I have the reamer I can buy an extra TRE and ream it to keep as a spare incase I bend one again. All the links and DOM tube are still straight and true and I am 99% sure all the brackets except for the axle side track bar mount are fine as well. The track bar mount looks like it tweaked a little so I will hit it with a torch, bend it back, then add a gusset to strengthen it. Another amazing feat of toughness is the tire which took the brunt of the hit and only has a bit of a scuff mark and some scratches on the sidewall. I guess Goodyear means it when they say Dura-wall sidewalls!
Overall the truck is fine considering how bad it could have been and no one was hurt in the accident. Now I have to find a door and fender in the correct color so I can get it back to looking like it should. I would rather drive it with the battle scars than miss matched body parts, and I really don't want to paint it considering it will just get trashed in the mountains. I am a bit frustrated though since this takes time and money away from the other items that I need to address on the truck. Going to pick up my little brothers Ranger highlighted the need to rebuild my turbo/upgrade the compressor wheel and up pipes. The turbo doesn't start making boost until 2100-2200 rpms and it wouldn't maintain it on hills when towing. Enough whining, here are some pictures of my trusty wounded steed.
Right after the accident
The bent TRE
The bent upper ball joint
New joints installed