Nice work. Looks good to me. I guess there's still the caveat not to use it on road because of DOT laws, etc...
Speaking of... I'm curious about that "factoid". I've never seen a 'DOT' stamp on couplers. At least not the ball and draw bar, never looked closely at a coupler. Is this really a hard and fast law, or is it one of those things...
Like people in the car world often talk about using "racing calipers" on-road is illegal because they are not DOT legal. The fact is, there is no DOT approval process for any aftermarket or repair parts. The only thing that is "DOT Approved" is the exact parts which ship on your car from the factory. Replacement pads, rebuilt calipers, etc... no DOT approval. So racing calipers are no more illegal than any aftermarket replacement caliper.
It is a fact that manufacturers must certify their cars to meet DOT specifications. There is no DOT approval process for replacement parts, no requirement for end users to retain all factory parts, or remain DOT compliant. There are a few exceptions to this... tires, lights, brake hoses and... Can't think of anything else.
Is it the same with couplers? Are Martyn's statements about DOT couplers only a requirement to him as a manufacturer?
All of this is notwithstanding the civil law implications should something happen.