I'm in the same boat, looking at various candidates for an engine swap. Being that you're in NorCal you also have to keep in mind what the donor vehicle is or would have been. Since the vehicle question isn't a Heavy Duty truck (3/4 ton or greater) if the engine wasn't sold in this state in a Light Duty truck (1/2 ton or smaller) or car then it will not be a legal swap.
Also be advised that any OBD II vintage engine ('96 or newer) has to be swapped as-is. You can not change any of the emissions equipment for something that clears the frame rail etc. even if it does the same function. If it did not come on that engine or have an E.O. number for that donor vehicle then it is not a legal part to use. I ran into this with an LS1/4L60E/D300 swap into a YJ. The right side cat, mounted to the exhaust header's outlet, did not simultaneously clear the frame rail and the front drive shaft. The universal cat that we installed in it's place did not fly with the BAR Referee. Eventually I was able to subtly alter the tube between the header flange and the cat to gain the clearance needed. We were fortunate in that K&N offered an FIPK for the Trans-Am donor, and that solved a big problem with the intake. OBD II regs start at the first sensor in the intake tract, end at the last O2 sensor in the exhaust, and completely contain the fuel system.
Based on my admittedly limited driving experience with my FJ60 I am looking at a swap for a gain in mileage. Extending the range on the stock fuel capacity, increasing available power, and improving emissions are my prime considerations. I have no intention of worrying about paying off the swap costs with the difference in mileage. That aspect of the conversion was never considered.
What about this combo:
4.8 liter Vortec (285 HP)
AL60E auto tranny (usually attached to said Vortec)
Orion Tranfer case from Advance Adaptors
1 - Is a diesel really that much louder than a Vortec V8?
I misunderstood. I thought it was going into the RRC for some reason.I am putting it into a pre-smog vehicle so I'm not sure how it would be an illegal swap.
I misunderstood. I thought it was going into the RRC for some reason.
You might want to consider a Rover 200Tdi. Appears to be a pretty easy swap, wouldn't have to change your gearbox (it'll bolt right up) and a lot of people have done it so there's a fair bit of experience around.
It's what I've decided to put in one of my 109's for those reasons.
What kind of torque & HP numbers does the stock engine offer? What RPM's do those numbers happen at?
Even though the late model GM engines produce more torque & HP they do it at rpm's that are usually quite a bit higher than old school engines. Other than their diesels the big 3 seem to have forgotten that pick-up trucks are supposed to work. High HP, high rpm engines have replaced the more suitable high torque, low rpm engines of the past.
Worrying about gas mileage on an engine conversion project is utter nonsense. It would take me 12 years at 10k miles a year to recoup my diesel conversion costs. Engine conversions are not done for MPG.
I am putting it into a pre-smog vehicle so I'm not sure how it would be an illegal swap.
In the state of California, the vehicle must meet the emissions requirement for the engine or the vehicle, whichever is newer.
Also when considering a 200tdi, don't forget the manifolds are quite different between Disco and Defender versions of the engine. The Disco version puts the turbo slightly inside the 109 frame rail and VERY close to the frame rail on an 88.