Power to rear hitch mounted winch?

86tuning

Adventurer
My m8000 isn't fused. The cables are very short and well protected from collision damage and chafing. I use military type battery terminals and properly crimped eye terminals, and 2/0 wiring for both power and ground side. The ground wire runs directly back to the battery as well.
 

NMC_EXP

Explorer
My m8000 isn't fused. The cables are very short and well protected from collision damage and chafing. I use military type battery terminals and properly crimped eye terminals, and 2/0 wiring for both power and ground side. The ground wire runs directly back to the battery as well.

My impression is that few people use a fuse or circuit breaker for a winch.

Makes me nervous. I'm considering leaving the hot cable disconnected at the battery until the winch is needed.
 

HenryJ

Expedition Leader
I would venture to say that most are not using a circuit breaker, as was mentioned. I do. for the very reason stated above. A hot cable riding the full length of the frame.
...
What if anything are you folks using for a circuit breaker or fuse for a winch?
I have been using a resettable circuit breaker. I can push a button and kill the power to the cable when I don't need it.
Here is an example on ebay: 250 AMP FUSE CIRCUIT BREAKER 12 VOLT

Search for : "12 volt high amp circuit breaker" and you will find lots of them. Make sure you get one you can manually trip.
This is sort of a long distance picture, but you can see it on the top post of my battery-
isolator2.JPG
 

robert

Expedition Leader
I would venture to say that most are not using a circuit breaker, as was mentioned. I do. for the very reason stated above. A hot cable riding the full length of the frame.I have been using a resettable circuit breaker. I can push a button and kill the power to the cable when I don't need it.
Here is an example on ebay: 250 AMP FUSE CIRCUIT BREAKER 12 VOLT

Search for : "12 volt high amp circuit breaker" and you will find lots of them. Make sure you get one you can manually trip.
This is sort of a long distance picture, but you can see it on the top post of my battery-
isolator2.JPG

Is a 250amp the right size?
 

HenryJ

Expedition Leader
Size it correctly to your application. The pump , pipes , reservoir and demand will all play a part in that decision. I have used a 100 amp on my old truck. My current truck is using either 200 or 250 if I recall correctly.
 

robert

Expedition Leader
I'm wanting to put one in line with my winch so I'll have to do a bit of research on max electrical load.
 

86tuning

Adventurer
My impression is that few people use a fuse or circuit breaker for a winch.

Makes me nervous. I'm considering leaving the hot cable disconnected at the battery until the winch is needed.

For a rear winch a solenoid, switch, breaker, or other method for power interrupt is a Good Idea(tm) but for a nose powered winch I don't bother.

Consider that your starter wire has no form of short circuit protection, and it is about the same length as the winch power wire. So as long as the wire cannot be cut or crushed in an accident, and the solenoid box or contactor case connectors are properly covered, you should be okay.

If you are really worried you can always move the contactor/solenoid pack closer to the battery. But that would require longer wires between the box and the winch motor. And there's three of those, so you're adding materials (weight) and cost.
 

HenryJ

Expedition Leader
Found a picture of the one I had on my S-10

breaker.jpg


I soldered a terminal lug into the battery cable end and then bolted that to the breaker. Same on my current rig.
 

NMC_EXP

Explorer
For a rear winch a solenoid, switch, breaker, or other method for power interrupt is a Good Idea(tm) but for a nose powered winch I don't bother.

Consider that your starter wire has no form of short circuit protection, and it is about the same length as the winch power wire. So as long as the wire cannot be cut or crushed in an accident, and the solenoid box or contactor case connectors are properly covered, you should be okay.

Good point re: the starter cable. The winch (+) cable seems to be inherently more vulnerable due to be routed behind the bumper and thru the front fascia.

When I bought this vehicle it was set up for a rear receiver hitch mounter winch. The power cable from the battery to the rear bumper was not protected from rubbing on corners & etc. That got me thinking about the front.
 

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