I’m going to revive this thread from the dead zone. A lot has happened in the last couple of years. I’ve added a lot more “fun stuff” to make the truck more capable on the trail. It has taken me on a lot of adventures to some really cool places with some really cool friends; many of which I have met because I have slowly been building my truck to go to these cool places. Honda motorcycles had a tag line in the 70’s that stated “you meet the nicest people on a Honda”. I have found this to be true in the off-road world as well, although I would now change the tag line to: “you meet the nicest people in a Toyota!”
As of my last post the truck was built with just enough stuff to make it fairly capable on the trail. It had a ball joint spacer lift up front and Old Man Emu springs in the rear (basically a 1 1/2” lift) with 4.7 gearing in a single transfer case and a Detroit locker in the rear axle with 4:88 gearing, and I had just added a 1” body lift on the cab to clear 35’s. This setup worked great even though suspension travel up front was limited.
To compensate for having a front wheel in the air a lot of times; or what seemed like all the time, I made my biggest purchase yet for the truck. I ordered a built front ifs differential from Marlin Crawler. 4:88 Yukon gears with an ARB air locker. Wow!
Swapped some old parts over to the new parts, installed a compressor, and “off-road magic” now happened at the push of a button. Game changer! Like I said, this was the most $$ I have spent on the truck and it was $$ we’ll spent. It not only strengthened my front differential but the added traction while having a wheel in the air is awesome. It also adds a level of security to the CV Axles as power is now split constantly 50/50 to the Axles, as opposed to an open differential where all of the power is being sent to the axle in the air. In an open differential scenario this equates to 100% of that power being sent to spinning wheel in the air when it touches the ground. Ouch! With the 50/50 bias it lessens the chance of breaking a CV axle by 50%.
As a side benefit the ARB allows you to turn by turning it off. The steering parts on these trucks aren’t that strong, and not having to turn a locked front end saves a lot of wear and tear on these parts.
Final major upgrade is to the front suspension. I haven’t cut it off yet to do a solid axle swap, I am still rocking independent front suspension. I did upgrade it though. I bought a kit from Blazeland that offers a “weld it yourself” option. It entails cutting your lower A-arm in half and extending it by welding it back together using the supplied tube extensions and pre cut metal plating. For the top A-arm it includes a weld together extension piece. Don’t have photos of the kit but it’s basically a poor mans version of a long travel kit. But it works well!
With the Blazeland long travel kit I doubled my front suspension travel. I went to Moab a few weeks ago and the truck did amazing. I ran ran the Golden Spike and Steel Bender trails and had a blast. Could I have done them in the past without a front locker and a long travel suspension? Yes. But, with these improvements I didn’t have to worry as much about traction, tippyness, or if I was going to break something. Piece of mind makes for a much more alert driving experience and a happier day on the trail.
This truck has been slowly built over a lot of years, as funds have allowed, it’s paid for and I love it! No excuses; start building yours and learn as you go, frustrate the heck out of yourself but don’t give up. The end result can be a fun truck and a wealth of knowledge.