Well, all I can say is that the 2.5 inch ID snorkel did not work at more than half throttle, and that when running for substantial periods at high throttle, I about ran out of gas inside 60K. Disconnecting the snorkel tubing and installing the K&N directly to the MAS changed us back to normal operation and unlimited access to full throttle. Total restriction was part of it, and where in the system the restriction occurred was also part of it.
With a snorkel of 3.5 inch ID, the situation is greatly mitigated, and the engine will hit the rev limiter without problems, although I do believe that the power and torque curves are a bit flat on top. This is just seat of the pants stuff, so it doesn't have science behind it. However, if you drive the same vehicle for enough years, you get to know it, and with the new snorkel attached, it is just not as willing to rev as it is without the snorkel attached. These are design flaws that I built in unwittingly, and would next time try to build out.
The engine is a '91 Mustang 5.0L HO, fuel injected, now equipped with Edelbrock Performer heads and intake, 65mm throttle body, Granitelli MAS. I have a feeling that the engine will pull more than the odd 550cfm at this point, and that the snorkel and air filter box are the limiting factors. I don't have access to bench flow stuff so I can't verify anything.
Nothing wrong with the state of tune that I can detect. I am using 80% or more of the usable flow from 19lb/hr injectors, and the fuel pressure is adjusted to match the injectors. Besides, the EECIV computer is adaptive, so no matter what small adjustments you try to make, the computer sooner or later rethinks it all for you anyway. Which is why performance chips don't really work if all they do is fudge signals to the computer. The computer will figure this out in short order, and you are right back where you started, or are out of range, and you will default to base-line data.
Nor do mass flow sensors necessarily adjust fuel against available air under all circumstances. It depends on design. All of these components are intended to function within a range. Exceed that range, and the system will eventually default, which is what mine did in 2002. I was essentially running on limp-home mode (open loop) because I had restricted and turbulated air to the point that the injectors and computer could not compensate. Moreover, the original Ford MAS device does not place the heated coil in the main air flow stream (as does the Granitelli), but instead, places it in a small tube or antechamber off to one side so that only a small part of the air flow goes through the sensor, the rest goes around it. Disturb the laminar airflow in front of that small orifice, and despite what the MAS flows in its entirety, you will get an erroneous reading. The engine will attempt to inhale the air available (because the throttle was essentially wide open), but the sensor will give a reading that is way wrong thinking that the throttle is nearly closed, and in minutes, confusion reigns and the loop opens up. Because this is not a fly by wire engine, the actual throttle setting is far out of synch with the air flow available if the MAS is not capable of reading a reasonably accurate quantum value for the air flow. Any compensation achieved by the MAS occurred for only a few moments, and once defaulted, the computer disregards MAS signals anyway, and there you are.
The point is it didn't work. Changing to larger tubing did, but it is now the limiting feature in the intake stream, and if I were to try again, I would go larger so that the MAS and throttle bodies are the limiting devices.