Camper Deck
Ever since I logged on to Bajataco's site and saw his camping deck, I have been inspired to build one of my own. It seems like the ultimate expedition platform for 1-2 people. After seeing other people pull it off a little differently I began to form my own plan. My first intention was to put in some heavy duty drawers under the deck. However, that quickly fell out of favor as I evaluated my needs. The deck for me had to meet the following criteria:
1) It had to be removable. I use my truck as my daily driver and I use the bed frequently enough that I don't want to give up that flexibility.
2) The deck had to be quick to install and remove. If it takes me more than an hour or two to install or remove then it is missing the mark.
3) I needed access to the back of the bed under the deck. I didn't want to be using a hook or similar to fish things out of the back sections.
4) It needed to be of a flexible design. I had to be able to make changes without starting over from the drawing board.
5) My wife and I needed to be able to read comfortably. Not necessarily a full sit-up situation, but comfortably slouched against pillows would work.
6) It needed to be CHEAP! If something gets damaged or broken, I don't want to be out too much money.
My solution was a wood deck, covered with outdoor carpeting, providing compartmentalization via store bought plastic totes. Read on for more info…
The T100 was manufactured with pre-formed slots on the inside of the bed to span 2x6's across the bed area. Promotional literature showed this feature being used by a contractor to haul lumber as well as tools separated from each other. I found a better use. ;-)
I spanned those pre-formed slots with 2x6' and 2x4's where appropriate. Laying a board across the top of the wheel well matches the elevation of the boards across the pre-formed slots (those engineers at Toyota don't miss much!). I didn't need 2x6's throughout because of the proximity of some of my 2x4's. The following picture was a conceptual layout of some boards spanning the bed via the pre-formed slots.
I made the deck from 3/4" OSB in 4 panel sections. These sections were cut to match the contours of the bed side to make for a snug fit. I don't want this deck shuffling around during transit nor do I want anything (keys, flashlights, etc) falling through cracks while my wife and I are using the deck for “living” space. The following picture shows two of the deck sections as well as the vertical piece of OSB giving me a front and back compartmental separation.
I used a jigsaw to cut the deck pieces to match the contours of the bedside precisely. As I was doing this at first I was thinking of elevating the deck to avoid having to make such detailed cuts. In retrospect I'm glad I didn't. The elevation allows me to still use the tie downs that are built into the bed. I made the cuts with a little bit of play so that the carpeting would have room to come over the edge of the deck pieces.
I painted all of the wood pieces, including the underside of the deck pieces. I used a flat latex paint. I wanted something to basically seal up the wood and prevent splinters. The latex paint went on nice and thick and sealed the wood up nicely. This will protect the wood from minor spills and protects the occupants from splinters. Additionally this gives the deck a nicer finished appearance. In the following picture you can see the finished wood boards and the plastic totes we used to compartmentalize our storage. Lying on top of the totes is a piece of OSB I used to divide the rear compartment in two sections. I ran that piece of OSB in line with the truck right down the middle of the bed.
And finally, a finished product picture. Here you can see the deck completed with the outdoor carpeting covering the deck sections. Each section is screwed into the frame in just two places. This is mainly just to prevent any kind of shuffling as well as to keep the deck from bouncing on top of the boards. At the tailgate end of the bed I built a 2x6 frame to hold up the very end of the deck. There are no pre-formed slots for boards at this point and I wanted a well supported deck right at the tailgate. When closed, the tailgate snugs right against the carpet of the decking… perfect!
The totes are Sterilite underbed storage containers. These suited my needs perfectly! Their lids open in two sections so that I can open the lid without pulling the container out all of the way. In retrospect I would have gotten the containers without the little wheels. The slide just fine and the little wheels fall off from time to time. One tote stored all of our non-perishable food needs. The other tote stored our cookware as well as a few other miscellaneous items.
To the left of the totes you can see that I placed a 2x6 for additional compartmentalization. This prevented the totes from moving side to side. Part of the flexibility of my system is the way I can move 2x6's or small pieces of OSB to aid in compartmentalization. I can set it up to suit my specific needs or containers. Left of the totes we kept our camp chairs, camp mats, and shoes/boots.
The rear lids work on flush-mounted piano hinge. I made two lids so that you can access one side or the other or you can have one big opening if you leave the back as one large compartment. We kept our clothing back in one of the rear compartments and our gear (camelbacks, binoculars, etc.) and a few other odds and ends in the other side. Eventually I'd like to adapt part of the rear compartment area to house a water bladder as our water supply or perhaps have a tank fabricated to fit in there.
How it meets my needs:
The deck is easily removable. I can assemble it in about 15 minutes and disassemble it even faster. The flexibility offered by wood construction is just what I was looking for. By securing an extra divider here and there I can divide up the space to my hearts content. The level of the deck is perfect. We can sit up enough with pillows behind us to read quite comfortably… and did so one evening in Tennessee. The most expensive parts were the piano hinge and the plastic totes… not too bad at all! I probably spent around $50 as the lumber was from stuff I had lying around.
Unfortunately I didn't take any action shots while in TN on its maiden voyage. It worked very well though! I don't know what I was thinking not taking pictures!
Sorry for the length of writing, just wanted to share all the details.
Joel