TerraLiner:12 m Globally Mobile Beach House/Class-A Crossover w 6x6 Hybrid Drivetrain

Iain_U1250

Explorer
I always find "Architectural vs Engineering" discussions interesting. One of my previous jobs has been as Design Manager for various projects often incorporating Urban design concepts and other Architectural features. Most things are possible given unlimited time and unlimited budgets. Once you fix a budget, and a timeframe, then the purity of the Design has to be compromised to meet the other two fixed parameters.

Comparing Terraliner to anything Apple does is pushing the limits. Apple produce items by the millions, and the engineering solutions required to meet the "Architectural" features that have been determined as "necessary" by the project leader. Steve Jobs did not limit Apple to what was technically feasible at the point in time, he decided what he wanted his product to be/do, then tasked the engineers to come up with technical solutions to fulfil these requirements. However, he still needed to keep a lot closer to reality than what he actually wanted. The incremental development of iPhone and iPad is as a result of a high research and development budget. The technical solutions cost millions, but could be amortised over the next year or two's products. Even so, the cost of an Apple product is always going to be on the high side, due to the costs of these development ( and no doubt the ones that failed miserably that we don't hear about.) The Apple 3 computer failed miserably - we had in our computer science lab - it lasted about a month, it died because of lack of cooling.

Back to Terraliner, it has to developed on a limited budget, then the costs spread over 10-20 units per year. What this thread seems to be about is going through all the "Blue Sky Dreaming" of what the perfect motor home will be, and we have eventually been able to describe the "target owners" - they are the retired couples with plenty of money who want to be able to camp out on a beach or in a field somewhere. They would like to drive around the world but doing it very slowly, spending a month or two at each spot, maybe 300-400km between stops and the "Chicken Bus" routes as the worst likely road to be driven on, and then only when absolutely necessary, with the occasional trip off to a deserted beach of similar.

Now what do our target owners want in their truck? Are they in the least bit interested in the technicalities of flexible vs rigid frames, hybrid drives vs conventional etc etc. Do they worry about emissions, or a full electric drive, or helicopter engines powering their truck, or are they more interested in running their air conditioning and 50" TV screen all night without running a generator? It might be time to list out what the design requirements are, like we have with the drive power estimates.
 

biotect

Designer
Hi campo,

Thanks for your reply.

I am not sure why the thread as a whole would be "heavy" for your computer. The ExPo default setting divides threads into "pages" composed of 10 posts each. So when one loads up a given page, one loads up only those posts, and no others. One does not load up the whole thread. So there should be no difference between the speed when loading 10 posts a year ago, and loading 10 posts today. Given your comment, it seems that you don't really understand how the ExPo software works....??

Now granted, in some of my more recent posts I've used the absolute limit of imagery (10 images) + video (10 images) + length of text (40,000 characters), all within the restricted space of just one post. If I then sequence two or three such super-packed posts one after another, then a given cluster or "page" of 10 posts may get awfully "heavy".

The solution here might be to reset your "Number of Posts to Show Per Page" under ExPo's "General Settings":



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Instead of 10 posts per page, change this to 5 posts per page, and you should be fine. Even the slowest computer should still be OK.

Again, I don't think it is the size of the thread overall in terms of number of pages that is slowing down your computer. Rather, I think it may be the size of each of my individual posts......:sombrero:


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As for the slow speeds of old computers......

Well, I figure that the slow speed and lack of capability of old computers should not be my problem. This is the problem of those who own old computers. I also figure that as the general stock of computers becomes faster and more capable, and as people gradually dump their old machines, eventually the capability of the average machine will far outstrip the computational complexity of this thread. So 5 years from now, this thread should be easily readable by just about any machine on the market, even the low-end, cheapest ones.

Now I understand that many people today are still using computers sold in 2008 or 2009, because at that point the speed of processors and the size of memories became fast enough and large enough to allow users to run most word-processing, spreadsheet, and email programs at optimal speeds. So it stands to reason: if a computer sold in 2008 already runs Microsoft Word very fast, and if Microsoft Word is the only program that one uses, then why buy a new computer in 2012 that has double the speed, if there's no need to run Microsoft Word any faster than it already runs on the older machine? And especially if the computer purchased in 2008 still functions perfectly well, as many of them do, because they were built so well, so free of manufacturing defects?

This is something that has been widely noticed in the PC industry: that with respect to many more "basic" programs, hardware speed plateaued around 2008. After 2008 faster computers could not make Microsoft Word run any more efficiently, because human beings can only use Microsoft at a certain limited speed, and no faster. This may be one of the reasons why PC sales have been so moribund since 2008.

In the graphic arts and design, however, things are vastly different, and PC computing speed has not yet peaked. Artists and designers still want and need more pixel resolution, faster 3D CAD rotation, and faster animation capability. So the MacBook Pro on which I am writing this is a machine that I bought just recently, and it's the fastest MacBook Pro currently available:


-- 2.8 GHz Intel Quad-Core i7 Processor
-- 1 TB Flash Storage, 16 GB memory
-- Intel Iris Pro Graphics +
AMD Radeon R9 M370X with 2GB GDDR5 memory

I also have Broadband Internet, and so even 20-post pages load very quickly for me.

Here again I would have to say that if others do not have similar computing power, they need to buy new machines. If this were a thread only filled with text, then old machines would be fine. But it's not that kind of thread, and it never will be. Instead, it's a thread filled with high-resolution imagery. And when I post videos, I deliberately try to find videos that are HD. I do not intend to change my practice, because it is precisely the opportunity that ExPo provides to mix high-resolution imagery with video, abundant links, and textual commentary, that makes blogging here so attractive. If I only needed to blog using text alone, blogging on ExPo in particular would not be necessary.

I know that this is not the answer you were looking for, and it's really just an explanation. But I hope my position is understandable.

As for moving to a new thread, I have no desire to do so, and will not do so. This current thread suits my present purposes perfectly, because from the beginning it very quickly became an "exchange of research and information thread", and I would prefer that it continue to function that way. More explanation below.


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As for the "red line" (I am not sure what you mean by that?), here is a quick summary of TerraLiner requirements thus far:


(1) TerraLiner: 12 m long
(2) TOAD garage trailer: 5.75 m long
(3) TerraLiner + TOAD garage trailer combined: 18.75 m long

(4) Drivetrain for trailer: "hydrodrive" hub motors for repositioning and slow-speed driving

(5) Drivetrain for TerraLiner: ideally hybrid, mainly for fail-safe redundancy.

(6) Axle format for TerraLiner: 3 axles, in a "Chinese Six" arrangement, with two axles forward and one axle in the rear
(7) 6x6 all-wheel drive


I hope this quick summary helps.


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Next step is to ask why a ON-road vehicle would need a so sophisticated hybrid 6x6 propulsion, but no problem if it is so, I love it.


Now to repeat, the TerraLiner will not be merely an ON-road vehicle. You really need to get clear about this, campo, which means that you probably need to read or re-read the posts about glamping coastal farmland. Please, before you post again, please read pages 153 to 158, beginning at post #1524 at http://www.expeditionportal.com/for...igid-Torsion-Free-Frame?p=1923940#post1923940 and following. Or put it this way: if you do not read pages 153 to 158, it will become very annoying to correspond with you further!! If possible, please do not post again until you have read or re-read those pages......:ylsmoke: ...

Because the TerraLiner will need to be able to glamp on coastal farmland, it needs to be "occasionally off-road capable". A regular Class-A motorhome built by Newell cannot drive into the center of a farmer's field, and then back out again.

Furthermore, a regular Class-A motorhome is not designed to travel bad, corrugated gravel roads like the Tanami road in Australia. See https://en.wikipedia.org/wiki/Tanami_Road and http://www.abc.net.au/radionational/programs/breakfast/tanami-road/4718100 , and also see posts #214 and #215 at http://www.expeditionportal.com/for...igid-Torsion-Free-Frame?p=1583774#post1583774 , where all of this was first discussed on page 22, at the beginning of the thread. Although the Tanami is an important road, essential to the economy of north-western Australia, it is also a load-shattering and axle-busting road, because of the corrugation:



[video=youtube;tq_jxnVzWyo]https://www.youtube.com/watch?v=tq_jxnVzWyo [/video] [video=youtube;1fNwKYPX5ws]https://www.youtube.com/watch?v=1fNwKYPX5ws [/video] [video=youtube;ln0wxlegsVc]https://www.youtube.com/watch?v=ln0wxlegsVc [/video]



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biotect

Designer

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And see the YouTube playlists at https://www.youtube.com/playlist?list=PLvPEHZwM4Or_BfnZSjihp_Y9jK8a8zDro and https://www.youtube.com/playlist?list=PLvPEHZwM4Or9bG-3BYEyJwGrjJcLzJsKB .

Here is a video of an Iveco Daily 4x4 equipped with a terrific suspension, demonstrating that excellent suspension can make all the difference in the world. Even though the road in the video (not the Tanami) is heavily corrugated, the IVECO can still fly along at high speed, about 90 kph:



[video=youtube;lcb-XF0omqU]https://www.youtube.com/watch?v=lcb-XF0omqU [/video]



Campo, do you understand what it means for a gravel road to be "corrugated"? If you still do not understand what "corrugated" means, then please watch these videos. Or please read the following websites: https://en.wikipedia.org/wiki/Washboarding , http://www.outback-australia-travel-secrets.com/corrugations-the-things-they-do-to-you.html , http://www.expedition360.com/australia_lessons_science/2001/07/corrugated_roads.html , http://www.quirkyscience.com/washboard-road/ , and http://www.outbackcrossing.com.au/FourWheelDrive/Conquering_the_Corrugations.shtml .

It's also possible that you are still working with an overly simplistic, merely binary opposition between "ON-road" versus "OFF-road". These are not the only possibilities. There is a third possibility between the two, called "BAD-road". Perhaps that's the piece of the puzzle that you are missing. Bad-road driving is not off-road driving. But it's also not on-road driving either. It's somewhere in between. And as I have made clear throughout this thread, from page 22 onwards, the TerraLiner needs to be able to drive bad roads, even though it does not need to do much off-road driving, except when driving into and out of a farmer's field. Again, see posts #214 and #215 at http://www.expeditionportal.com/for...igid-Torsion-Free-Frame?p=1583774#post1583774 , if you are still unclear about this fundamental point.

Regular Class-A motorhomes built for use on First-World paved roads in the United States, simply cannot drive on bad roads like the Tanami. Whereas the TerraLiner needs to be able to do just this, not just in Australia, but in lots of different places worldwide. This is not "off-road" driving, rather, this is "bad-road" driving. There is a difference. This is not rock-crawling, but a good suspension and very robust drivetrain are still essential, as well as a (comparatively) torsion-free frame. Regular Class-A motorhomes do not have the rugged axles and suspension necessary, nor do they have torsion-free frames.


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biotect

Designer
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There is also winter driving to consider, because the TerraLiner should also be able to drive the "ice roads" in northern Canada, northern Sweden, and northern Russia during the winter -- see http://en.wikipedia.org/wiki/Interstate_Highways_in_Alaska , http://wikitravel.org/en/Alaska_Highway , http://en.wikipedia.org/wiki/George_Parks_Highway , http://en.wikipedia.org/wiki/Glenn_Highway , http://en.wikipedia.org/wiki/Stewart-Cassiar_Highway , http://expeditionportal.com/overland-routes-the-cassiar-highway/ , http://en.wikipedia.org/wiki/Highways_in_Nunavut ,http://en.wikipedia.org/wiki/Mackenzie_Highway , http://en.wikipedia.org/wiki/Yellowknife_Highway, http://en.wikipedia.org/wiki/Klondike_Highway , http://en.wikipedia.org/wiki/Dempster_Highway , http://travelyukon.com/media/newsroom/yukon-feature-stories/dempster-highway-arctic , http://wikitravel.org/en/Dalton_Highway , http://www.expeditionportal.com/forum/threads/46586-To-the-Arctic-Ocean-via-the-Dalton-Road , http://en.wikipedia.org/wiki/Robert_Campbell_Highway , http://en.wikipedia.org/wiki/National_Tourist_Routes_in_Norway , http://www.expeditionportal.com/forum/threads/92962-Winter-Biking-Above-Arctic-Circle-N-Scandinavia , http://www.norwegian.com/magazine/features/2013/02/following-the-arctic-highway , http://en.wikipedia.org/wiki/Trans-Siberian_Highway , http://expeditionportal.com/driving-in-russia/ , http://en.wikipedia.org/wiki/Circumbaikal_Highway , and http://en.wikipedia.org/wiki/Ice_road :



[video=youtube;_ildj8hZKcM]https://www.youtube.com/watch?v=_ildj8hZKcM [/video]


The ice-road depicted in these videos runs between Yellowknife and diamond mines in the Northwest territories, and agreed, it's pretty extreme, because it traverses so much water -- see https://en.wikipedia.org/wiki/Diavik_Diamond_Mine , https://en.wikipedia.org/wiki/Ekati_Diamond_Mine , https://en.wikipedia.org/wiki/Gahcho_Kue_Diamond_Mine_Project , and https://en.wikipedia.org/wiki/Snap_Lake_Diamond_Mine . No, I am not saying that the TerraLiner should be able to traverse this specific ice-road. But if the TerraLiner wants to visit far eastern Siberia, it will have to travel during the winter, because only during the winter do many roads built on permafrost have surfaces stable enough, and only during the winter do these roads cross rivers where there are no bridges, because they rely on the rivers freezing over instead.

Aside from ice-roads, winter driving almost anywhere, even on superb paved roads, is always much safer with AWD. Even excellent, paved superhighways will get covered by ice and snow during the winter, and AWD becomes a life-saver. The most perfect paved superhighways will still have treacherous, virtually invisible patches of "black ice", and when a blizzard hits, even the best snow-removal and salt-dispersion equipment might not be able to work fast enough. The first time I became aware of the unique advantages of 4 wheel drive, I was not driving off-road in a desert somewhere. Rather, I was 17 years old, driving through the first blizzard of the winter season in Toronto.

The extra traction that AWD drive provides during the winter is invaluable, and so I cannot even imagine specifying a globally capable motorhome without AWD. Only those who have lived most of their lives in moderate or tropical climates, with very little snow, and who have not done much driving through winter snow and ice, might be inclined to conclude that "ON-road" driving means that there is no need for 6x6 AWD.



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Please Read the Whole Thread Before you Post Again


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Campo, you seem to be making some overly simplistic binary divisions and oppositions, divisions that perhaps you would not make if you had read the entire thread......??..:coffee:

Yes, I know that reading the whole thread is a big job. But in a way you do not have a "right" to participate here unless you have read all of it. You create work for others -- namely, you create unnecessary work for me (!!:(!!) -- when you fail to do your part of the work first. I am only responding to your posts right now because they've provided a number of opportunities to make some additional points, points that should prove valuable to everyone. But at a certain stage I might simply stop responding to your posts, if it becomes clear that you still have not done the work that you are obliged to do......;)

This is perhaps the main reason why I do not want to start a new thread. As long as we remain in this thread, I can expect participants to have read the whole thing before they post. It's a basic, minimum expectation of thread-participation on web-discussion forums. Whereas if I start a new thread, I cannot expect that people should know the difference between "ON-road", "OFF-road", and "BAD-road", the way that I can expect them to know the difference by this point in this thread. This is a difference that was established very early in the thread, already on page 22. It's a very basic difference that everyone should know by now, if they had actually read the thread.....


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Finally, as regards the pop-up, the drop-down decks, the pergolas with solar awnings that unfold when the decks drop down, and the overall interior design of the TerraLiner: you will have to wait. All of that is stuff that my team and I are working on right now, and we will not be ready to post any of that for at least another 6 months. That's why I have deliberately and very aggressively focused the discussion on hybrid drivetrains instead. So is possible, please do not ask for detailed information about the camper body again. When we are ready to share that information, we will. But not one day sooner.

Instead, it seems to me most worthwhile right now to continue researching and discussing in the thread an area that my friends and I are currently not working on, at least not directly, namely, the TerraLiner's hybrid drivetrain. As I wrote to you previously, I really do want to explore and research hybrid as far as possible, and this thread is the perfect place to do so. It's a comparatively trivial matter to just posit a lengthened MAN 6x6 chassis with a conventional diesel engine, and stiffened, rigid frame. No need for much research or thought, and MAN could certainly build it. End of story, and no need for more research or discussion. Whereas imagining the TerraLine as a diesel-elctric hybrid is far more interesting. Lots to research, lots to think about, and lots to post about.

Consider: there is not that much information in circulation about hybrid drive-trains for larger, bus or truck-size vehicles in general, let alone for large bad-road or off-road capable vehicles like the Oshkosh PropPulse vehicles, or Le Tourneau. So collecting that information here in this thread, and kicking it around for a bit, and seeing how it might or might not prove relevant to a motorhome application like the TerraLiner, strikes me as something very much worth discussing. At length, for at least 50 pages or more. That's the thing that concerns me right now, at least in this thread.

If hybrid drivetrain possibilities do not interest you, that's fine. But that's the current topic of discussion, at lease for now. So please, if possible, please do not try to redirect the current topic of discussion elsewhere.....:)

Many thanks, and all best wishes,



Biotect
 
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biotect

Designer
...
I always find "Architectural vs Engineering" discussions interesting. One of my previous jobs has been as Design Manager for various projects often incorporating Urban design concepts and other Architectural features. Most things are possible given unlimited time and unlimited budgets. Once you fix a budget, and a timeframe, then the purity of the Design has to be compromised to meet the other two fixed parameters.

Comparing Terraliner to anything Apple does is pushing the limits. Apple produce items by the millions, and the engineering solutions required to meet the "Architectural" features that have been determined as "necessary" by the project leader. Steve Jobs did not limit Apple to what was technically feasible at the point in time, he decided what he wanted his product to be/do, then tasked the engineers to come up with technical solutions to fulfil these requirements. However, he still needed to keep a lot closer to reality than what he actually wanted. The incremental development of iPhone and iPad is as a result of a high research and development budget. The technical solutions cost millions, but could be amortised over the next year or two's products. Even so, the cost of an Apple product is always going to be on the high side, due to the costs of these development ( and no doubt the ones that failed miserably that we don't hear about.) The Apple 3 computer failed miserably - we had in our computer science lab - it lasted about a month, it died because of lack of cooling.

Back to Terraliner, it has to developed on a limited budget, then the costs spread over 10-20 units per year. What this thread seems to be about is going through all the "Blue Sky Dreaming" of what the perfect motor home will be, and we have eventually been able to describe the "target owners" - they are the retired couples with plenty of money who want to be able to camp out on a beach or in a field somewhere. They would like to drive around the world but doing it very slowly, spending a month or two at each spot, maybe 300-400km between stops and the "Chicken Bus" routes as the worst likely road to be driven on, and then only when absolutely necessary, with the occasional trip off to a deserted beach of similar.

Now what do our target owners want in their truck? Are they in the least bit interested in the technicalities of flexible vs rigid frames, hybrid drives vs conventional etc etc. Do they worry about emissions, or a full electric drive, or helicopter engines powering their truck, or are they more interested in running their air conditioning and 50" TV screen all night without running a generator? It might be time to list out what the design requirements are, like we have with the drive power estimates.


Hi Iain,

As always a superb post, because it suggests that you fully understand the intent of this "design exercise," and the current operating scenario of the TerraLiner.

Agreed, Apple has an R&D budget unlike any other company on earth. Apple is now making so much money, that despite a recent share buy-back program and despite paying out a dividend for the first time in its history, Apple's hoard of cash has grown yet further. The sales volume of the most recent iPhones flabbergasted the company itself, and increased its cash reserve to over 200 billion -- see http://money.cnn.com/2015/07/22/investing/apple-stock-cash-earnings/ . That's a ridiculous and unhealthy amount of cash for a corporation to have, so needless to say Apple can do all of the R&D it wants, and it will never run out of money.

Whereas in the case of the TerraLiner, I needed to become cognizant of the kinds of motorhome and truck technologies that currently exist, and how these might be used more or less "off the shelf" to create the TerraLiner. You are absolutely correct, I cannot posit a huge R&D budget. Which is precisely why I began this thread in the first place!! It has helped me tremendously in developing a more realistic picture of current engineering possibilities, and how they might be assembled to create a TerraLiner.


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Also agreed that the owners of the TerraLiner will care most about the camper body, and not the mechanical stuff that gets the camper body to where it wants to go. I will come up with a list of "internal appliance" specifications further along. Until I do, just think about the kinds of stuff that a Newell has inside, and the TerraLiner will be roughly similar -- see posts #1948 to #1961, at http://www.expeditionportal.com/for...igid-Torsion-Free-Frame?p=1962631#post1962631 and following. Much earlier in the thread, in the first 50 pages or so, I also discussed things like hobs, refrigerators, toilets, faucets, showers, bathtubs, and such like, at great length. So if you are interested in reading about that stuff, the first 50 pages are the place to look.

Thinking through the drivetrain and how the TerraLiner will be powered is not unimportant, because as I have been repeating for a while, fail-safe redundancy strikes me as a critical operational goal.

At a number of points in this thread some have argued that those who take expedition motorhomes to the Second and Third World should be prepared to "fix-it-themselves", willing to work as part-time mechanics. As I thought about that, as usual I found myself asking, "Why?" Why should those who have paid a great deal for an expensive motorhome, be expected to also fix it themselves? Why should mechanical maintenance be such a hassle? Why should they have to carry along a huge set of tools and spare parts, as Gunther Holtorf did when he drove Otto around the world, and carried about 400 spare bits in reserve?:



He carried about 400 spare parts in aluminium boxes on the roof of the car, including some in multiple examples. But thanks to a policy of preventive maintenance, which he had followed in the aviation business and applied to Otto, breakdowns were rare – and there was never one that Holtorf was unable to fix himself.

In a modern car, he insists, this would not have been the case, for one reason – computers. Otto was built in 1988, a couple of years before cars started going electronic.
“Otto is nothing but nuts and bolts that means I can unscrew the nuts and pull out bolts to repair anything that comes up myself,” he said in 2013. “In any modern car you cannot touch the brakes because it's all electronically controlled.”

It would be simply impossible, he insists, to repeat Otto's journey in a new car.




See http://www.bbc.co.uk/news/special/2014/newsspec_8703/index.html .

Gunther Holtorf was a pilot for several years, and apprenticed and worked for Lufthansa before he began his round-the-world journey. He became a manager and executive at Lufthansa, but I recall reading somewhere that he has considerable mechanical knowledge of aircraft repair as well -- see http://en.wikipedia.org/wiki/Gunther_Holtorf and http://www.ottosreise.de/en/gunther-holtorf.html . Presumably very few TerraLiner owners will have his kind of background. And today, given that everything is electronically controlled in any case, even a trained mechanic could not field-repair a TerraLiner, even if it did have a more conventional sort of diesel engine.

So the solution, it seems to me, is to go hybrid and redundant, such that there is no single point of failure. And furthermore, to design the TerraLiner's systems such that components can be easily swapped and replaced. Agreed, a retired couple with money may not care about such details when first buying the TerraLiner. But they will very much care about such details when they are on the road, and something breaks. They will be grateful if, for instance, one of the electric motors fails and yet the TerraLiner continues driving to its intended destination just the same, because the two remaining electric motors are still functioning just fine.

In addition to the drivetrain, it is worth thinking a great deal about TerraLiner power autonomy (namely solar), water autonomy, and sewage autonomy, because maximum glamping autonomy is a fundamental TerraLiner operational requirement. Without maximum glamping autonomy, the point-to-point "glamp for 3 months" operational scenario that I have been sketching would prove impossible. When it comes to sewage autonomy, the incinerating toilets made by Cinderella may be the best solution -- see post #1573 at http://www.expeditionportal.com/for...igid-Torsion-Free-Frame?p=1924024#post1924024 . Unlike Incinolet toilets, Cinderella toilets claim to be odor-free. As for water autonomy, I would love to know what kind of Water-maker Bliss Mobil uses. And solar autonomy is worth at least another 100 pages of discussion.

These are the current topics of the thread, the topics that I will address in the next 100 - 150 pages or so. I am simply unwilling to discuss the camper body layout or aesthetics in further detail right now. As I just wrote to campo, I want and I need to put off more detailed discussion of the camper body and its interior. That's why I have tried and will continue to try to focus discussion on the drivetrain, and the TerraLiner power requirements. Sorry, but I will continue to insist upon this, and my next post will respond to safas, because he seems wiling to honor the request that the focus right now in the thread should be on the TerraLiner drivetrain.


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Think of it this way. You yourself, Iain, have admitted that you spent many years thinking about, sketching, and researching your Unimog self-build, until you finally bought a truck and settled on a camper-box design, and began building it. Along similar lines, I see myself as still very much at the beginning stages of the TerraLiner design/build process. So far this thread has been a terrific place to post, discuss, and exchange research, and to develop a very general "design concept" of what the TerraLiner might be like, and how it could best serve the needs and preferences of my target demographic. I figure the thread will continue to prove fruitful as a research forum for at least another 100 - 150 pages.

After that, I have not yet decided whether ExPo would be the right place in which to share more detailed design thinking, i.e. actual ground plans, elevations, drawings, 3D CAD, and so on. This may or may not be the right place for that. We'll see. It's possible that a more restricted-access, dedicated website would be better, for all sorts of reasons.

Quite frankly, given the fact that a forum like ExPo is so publicly accessible, and allows just about any Tom, ********, or Harry to post, I am not certain whether more detailed designs need or would benefit from that kind of "anybody can be a critic" feedback. A more restricted, invitation-only website may prove much more worthwhile. At the very least, I would not have to waste lots of time trying to "bring up to speed" new participants, and I also would not have to waste time fending off gratuitous criticisms from mere "Neinsagers" in the peanut gallery. "Neinsagers" would simply not have access. Such a website would be accessible only to those who have proven themselves able to understand the concept; who know how to deploy argument and evidence; who do not merely dogmatically assert; who can be reasonable and measured in their judgments and their prose; who post more than mere provocative rhetoric and hot air; who make genuine and significant "research contributions"; who are willing to do the work necessary, reading all prior posts..... and so on.

Again, I have to think about it. But reset assured you would be on the invitation list!!

All I can say is, I sure am glad that I have not yet publicly shared any of my drawings or CAD.....:sombrero:

All best wishes,



Biotect
 
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biotect

Designer
.ods stands for "Open Document Spreadsheet". This is a standard format and should open with any decent spreadsheet software. It should open with Microsoft Excel too. This is the only document format with such property as even though Microsoft made their "Office Open XML" an open (though patent-encumbered) standard, MS products don't generate standard-compliant documents. In effect MS Office documents work well only with MS Office.

So don't unzip it but load to your spreadsheet directly.


Hi safas,

What can I say? It still doesn't work. I have Microsoft Excel, the most commonly used spreadsheet program on earth. I opened up Excel, and tried to open "engine(1).ods" from inside Excel. Excel simply refuses to recognize it. I also tried to drag the icon for "engine(1).ods" on top of the Excel, and it still would not open.

I think the problem is precisely that the file is a Zip. Generally speaking, Zip files are not intended to be opened directly by programs. Rather, they usually have to be unzipped first, before they can be used. Is there any way that you could save your engine(1).ods spreadsheet file in unzipped format on the drop-box website that you used?

All bet wishes,



Biotect
 

safas

Observer
Hi safas,

What can I say? It still doesn't work. I have Microsoft Excel, the most commonly used spreadsheet program on earth. I opened up Excel, and tried to open "engine(1).ods" from inside Excel. Excel simply refuses to recognize it. I also tried to drag the icon for "engine(1).ods" on top of the Excel, and it still would not open.

I think the problem is precisely that the file is a Zip. Generally speaking, Zip files are not intended to be opened directly by programs. Rather, they usually have to be unzipped first, before they can be used. Is there any way that you could save your engine(1).ods spreadsheet file in unzipped format on the drop-box website that you used?

All bet wishes,



Biotect
Rename an .xlsx document to .zip and try to unzip it. You'll learn that it contains a bunch of xml files and maybe other stuff too. Both Office Open XML and Open Document Format are just zip archives with xml because designers of these formats considered it right. This is a technical detail that regular users don't need to be aware of. And there's no reason for them to unzip the files as then they stop being recognised by the software to edit them. There are also many other file formats designed this way.

MS claims that it supports .ods.
If it doesn't work, please tell which Excel version do you use. I see that versions 2003 and XP needed a plugin, while older ones didn't support ODF at all.
 

biotect

Designer
Hi safas,

It unzips just fine: as I said, I get a folder titled "engine(1)", and yes, it contains lots of xml files. But I have no idea what to do with them. They aren't .xls files, so there doesn't seem to be any point opening them with Excel. Is there one file in particular that I should try to open using Excel?

I have the version of Excel that was included with Office 2011, so it's fairly recent. When I switch from "all readable files" to simply "all files", and I try to open up your zip file, a dialogue box in Excel tells me that your Zip file with an .ods extension is not a recognized file type. It asks if I still want to try opening it? I say "OK", and all that happens is a bunch of gibberish text appears in a spreadsheet. If I try to change your .ods extension to .xlsx, it doesn't work either.

Sorry, but this just isn't working. I am beginning to think I should just give up on trying to read the spreadsheet that you have created....:coffee:...

Are you sure you don't want to do a screen grab, and post that instead? Or perhaps you might be willing to save your spreadsheet in a more standard and universal format, namely, .xls? Sure, it would be nice to be able to read your .ods file, but I can't....

Here is another thought: what program did you use to create your spreadsheet? Is that program "freeware", easily available as a free download on the web? Where could I find it to download for free, if it is? And if it is not freeware, why did you use it and/or buy it in the first place, if it's not Excel? Why create a spreadsheet using a purchased program other than Excel, when Excel is the universal standard program, the one that everyone uses?

I have Apple's word-processing program on my machine, for instance, a program called "Pages". It's a good program, and arguably "Pages" has better backup features than MS Word. But I still use MS Word nonetheless, because Word is the universal standard program for word processing. In fact, when creating word documents to share, I save them using the Word 2003 ".doc" extension, even though my program is Word 2011, and it wants to automatically default to .docx. When I then append such word documents to emails, I always use the .doc extension, and I never use .docx. I do this, because I know that everyone will be able to read .doc, whether or not they have an older or a later version of MS Word. Whereas if I use the .docx extension, I am bound to receive a complaint or two coming from someone who does not have a later version of MS Word, one that can recognize .docx. Furthermore, if I were to send the document as .pages (the extension for a document produced by Pages), very few people would be able to read it.

For better or worse, when sharing documents we need to bow to the "lowest common denominator", and communicate using the most common document formats. So it would be really great if you might be willing to save and share your spreadsheet as a Microsoft Excel .xls document instead....:ylsmoke:

All best wishes,



Biotect
 
Last edited:

safas

Observer
Hi safas,

It unzips just fine: as I said, I get a folder titled "engine(1)", and yes, it contains lots of xml files. But I have no idea what to do with them. They aren't .xls files, so there doesn't seem to be any point opening them with Excel. Is there one file in particular that I should try to open using Excel?

I have the version of Excel that was included with Office 2011, so it's fairly recent. When I switch from "all readable files" to simply "all files", and I try to open up your zip file, a dialogue box in Excel tells me that your Zip file with an .ods extension is not a recognized file type. It asks if I still want to try opening it? I say "OK", and all that happens is a bunch of gibberish text appears in a spreadsheet. If I try to change your .ods extension to .xlsx, it doesn't work either.

Sorry, but this just isn't working. I am beginning to think I should just give up on trying to read the spreadsheet that you have created....:coffee:...

Are you sure you don't want to do a screen grab, and post that instead? Or perhaps you might be willing to save your spreadsheet in a more standard and universal format, namely, .xls? Sure, it would be nice to be able to read your .ods file, but I can't....

Here is another thought: what program did you use to create your spreadsheet? Is that program "freeware", easily available as a free download on the web? Where can I find it to download for free, if it is? And if it is not freeware, why did you use it and/or buy it in the first place, if it's not Excel? Why create a spreadsheet using a purchased program other than Excel, when Excel is the universal standard program, the one that everyone uses?

I have Apple's word-processing program on my machine, for instance, a program called "Pages". It's a good program, and arguably "Pages" has better backup features than MS Word. But I still use MS Word nonetheless, because Word is the universal standard program for word processing. In fact, when creating word documents to share, I save them using the Word 2003 ".doc" extension, even though my program is Word 2011, and it wants to automatically default to .docx. When I then append such word documents to emails, I always use the .doc extension, and I never use .docx. I do this, because I know that everyone will be able to read .doc, whether or not they have an older or a later version of MS Word. Whereas if I use the .docx extension, I am bound to receive a complaint or two coming from someone who does not have a later version of MS Word, one that can recognize .docx. Furthermore, if I were to send the document as .pages (the extension for a document produced by Pages), very few people would be able to read it.

For better or worse, when sharing documents we need to bow to the "lowest common denominator", and communicate using the most common document formats.

All best wishes,



Biotect

I see that Microsoft has 2 separate Excel versions. For PC and for MAC. The PC one supports Open Document Format and the one for MAC doesn't. Since Office 2011 was available for MAC only (for PC there was 2010), I guess that you use the latter. A quick search doesn't reveal any Excel plugin for MAC that would add such support, though they were available for old PC Excels.
What people suggest is to install either OpenOffice or its fork, NeoOffice. OpenOffice is what I used to generate the file.
However I can spare you the effort, exporting the file as .xls should not be a problem. I hope to be able to do it (as well as make a small update) tomorrow.
 

Silverado08

Observer
Hi Silverado,

Yes, Capstone turbines and the Wrightspeed drive-train have been discussed in the thread, from page 50 onwards; see post #491 at http://www.expeditionportal.com/for...igid-Torsion-Free-Frame?p=1650993#post1650993 and following; and for Wrightspeed in particular, see post #496 at http://www.expeditionportal.com/for...igid-Torsion-Free-Frame?p=1652223#post1652223 , and post #505 at http://www.expeditionportal.com/for...igid-Torsion-Free-Frame?p=1652505#post1652505 .

Personally, I am still somewhat open to the idea of a microturbine generator as opposed to a more traditional diesel generator, but only if a microturbine could run on diesel fuel. I would be even more open to a microturbine generator if it were multi-fuel capable. But there have been practical problems with implementation of microturbine-based hybrid solutions. For instance, see post #495 about the problems with the NYC prototype transit buses made by DesignLine, at http://www.expeditionportal.com/for...igid-Torsion-Free-Frame?p=1652222#post1652222 .

On the other hand Wrightspeed seems to be a more competent and serious company than DesignLine, and Wrightspeed just received an order for 25 drivetrains from Federal Express, which will test them in a rigorous pilot program -- see https://www.wrightspeed.com , https://www.wrightspeed.com/news/ , and https://www.wrightspeed.com/products/the-route/ . Ian Wright is a cofounder of Tesla, so he has serious credibility in the automotive industry -- http://www.thestreet.com/story/1312...focus-from-sports-cars-to-garbage-trucks.html ,http://www.fool.com/investing/gener...founder-putting-jet-tu.aspx#commentsBoxAnchor , and http://finance.yahoo.com/news/forge...ion-is-electric-garbage-trucks-175357428.html . Although DesignLine was doing quite well when it was still a New Zealand-based, New Zealand owned-and-operated company, DesignLine went to hell when bought out by some American yahoos from North Carolina, and DesignLine filed for bankruptcy in 2013 -- see http://www.bizjournals.com/charlotte/news/2013/08/16/charlotte-hybrid-busmaker-designline.html . One American-built DesignLine bus spontaneously caught fire, allegedly because its battery bank overheated, and the battery bank most probably overheated because it was located beside the microturbine at the back of the vehicle.

There is also the issue of practical build-ability. As Iain suggested, the ideal solution for the base chassis of the TerraLiner will be a rigid frame and 6x6 configuration together with a hybrid drivetrain all built by just one manufacturer. MAN and IVECO-Astra both have enough competence in-house to be able to do the complete job. Wrightspeed does not have this total competence, and on its website Wrightspeed emphasizes that it is only a drivetrain company, and that it does not build vehicles -- see https://www.wrightspeed.com/about/. For a bad-road and occasionally off-road capable TerraLiner, the devil will be in the engineering details, and adapting the Wrightspeed drivetrain to a 6x6 bad-road application may prove very complicated and costly. As suggested by Iain, the TerraLiner should be innovative mostly in terms of how it combines technology that is already available "off the shelf". Or technology that only entails a certain degree of customization of an existing product, for instance, customization of a torsion-free base-chassis manufactured by MAN or IVECO-Astra. But I would not want huge amounts of energy and capital spent getting bogged down in the R&D required to create a completely new road-worthy drivetrain, or a completely new sort of single-piece tubular space-frame chassis.

The camper body will still be a very rigid "semi-monocoque" tubular space frame construction, one in which the aluminum skin works in concert with the aluminum frame (and the steel roll-bars embedded within the frame) to create a structurally integrated whole, much like the Airstream camper body in the following vintage movie (skip ahead 7 minutes into the video):






No, I would not want the aluminum skin merely riveted to the frame, and much more advanced methods of aluminum-skin-to-aluminum-frame fabrication are now available, even though Airstream does not use them, and still rivets its campers. For instance, Newell seems to weld aluminum skins onto its aluminum frames, with fiberglass end-caps, so that the camper body can have a more curvilinear appearance:






The general point here is that the camper body versus the underlying "base chassis" should be developed separately, and that creating a sophisticated camper body and its interior fittings should be where most of the R&D money gets spent. As per the Airstream video, this camper body would then get bolted to a base chassis that's also very rigid, but that is made of steel instead, and not aluminum. Once combined, the two would become a single unified rigid space frame. This seems to me by far the best solution from a materials point of view, and this is also the solution that Kimberley uses, in its "hybrid" two-material chassis. It's also the best solution from a logistical point of view, because it allows one manufacturer to focus on creating the base chassis made out of steel along with the hybrid drivetrain, while a second manufacturer focuses on creating the camper body.

With that said, however, yes, I am still somewhat open to the idea of a microturbine-generator based hybrid drivetrain, even if this might involve quite a bit more R&D....:ylsmoke: ... The question here would be just how much more R&D, and how much it would cost.

As for Tatra, the problem there is that the drive-train is the torsion-free Tatra backbone tube, and the torsion-free backbone tube is the drive-train. In Tatra trucks, the torsion-free chassis and the drivetrain are one and the same thing, and cannot be separated. Whereas in a hybrid solution with three electric motors, one would probably have no use for the Tatra backbone tube as drive-train. One still needs the torsion-free chassis, but one does not need the backbone tube drivetrain. Some have suggested that one might insert electric motors along the length of the Tatra backbone tube, but I am not quite sure what they meant by that, or whether the idea has any value. You seem to be in favor of Tatra, so how would you configure a Tatra backbone tube with three electric motors?

Tatra also does not seem to have in-house competence when it comes to hybrid drivetrains, and does not have massive competence when it comes to electric and hybrid buses, as per MAN and IVECO.

In any case, many thanks for your post, because it returns the thread discussion to the discussion of power, and the TerraLiner drive-train. I am still wondering what the efficiency loss might be for just three cross-axle transmissions driven by three electric motors. Iain has been calculating that the efficiency loss for the transmission in a conventional diesel truck driving 3 axles is at least 30 %, especially in an AWD 6x6 configuration. Haf-E then suggested that the efficiency loss for three merely cross-axle transmissions would be much less than that. But I wonder how much less?

All best wishes,
Biotect
Adapting any hybrid drivetrain to Tatra or any other chassis would indeed not be something Id care to even contemplate..not enough experience.
Id contact Wrightspeed or some other customizer and have them design it for me.

Now I understand this rig concept of yours would be for very rich retired people and I believe that most of those drive big class A motorhomes around now.
So why not go with whats proven and simple..reliable big diesel engine,fuel for those can be had anyplace on earth..and another diesel genset
for house power with solar panels as a back up..

Perhaps also some kind of pop up wind generator..I understand vertical axis such as these www.windside.com are the most efficient.

As far as house structure goes with so much crazy violence in many places nowadays Id seriously consider building it from kevlar or some other bullet proofmaterial..
 

biotect

Designer
Hi Silverado,

Iain has made the same point. But for now, it's much more interesting to investigate hybrid technologies. "Tried and tested" is not innovative, and it kind of defeats the whole purpose of this design exercise, which is to design an innovative, globally capable motorhome. Going with a traditional diesel engine merely requires calling up MAN, and placing an order. Not much to discuss or post about, nothing more to research. Thread over, because at present I refuse to discuss in detail any of the work that I am doing on the design of the camper body.

So personally, I would prefer it if the thread were to continue discussing possible hybrid drivetrain precedents or analogs, before dismissing the hybrid idea. Please feel free to discuss the camper body if you like. I just won't participate in the discussion, that's all.....:) ...Right now I am waiting for safas to repost his spreadsheet about various turbine engines.

However, the Windside turbine is very cool, and the idea of a wind-generator has come up before. It also "fits" well with the notion of the TerraLiner as a surf-glamper: a vehicle that will chase good surf, which means chasing "stormy seasons" (i.e. winter), even if not outright storms. Ergo, more often than not the TerraLiner will find itself glamping windy spots on the coast, for months at a time. So a portable wind turbine that could be erected easily might be another source of power to supplement solar on the roof, and would reduce off-grid reliance on the diesel generator(s) even further.

Perhaps a wind turbine (or turbines) could be incorporated into the roof of the trailer-garage that the TerraLiner will tow?

Here are some videos of the Windside turbine:



[video=youtube;_Oc0zI38v0Q]https://www.youtube.com/watch?v=_Oc0zI38v0Q [/video]


And here are some videos of wind turbines mounted on RV's:






The horizontal-axis turbines mounted on masts in the latter videos do not seem very robust, but they suggest something interesting. Average windspeed increases dramatically with just a bit of altitude, and there is usually a significant difference between windspeed just 4 m above the ground, versus windspeed 10 m above the ground. By installing a wind turbine on a mast one could use with smaller blades and the same size generator and obtain the same performance, as a turbine with much larger blades situated closer to the ground. But of course a mast also adds weight, and there's the problem of making the mast rigid enough to withstand higher wind speeds.

There is an useful summary of the comparative advantages and disadvantages of "vertical axis" wind turbines versus "horizontal axis" wind turbines at https://www.behance.net/gallery/1961139/Savannius :



20780b1961139.5635464a30916.jpg



Basically, vertical axis turbines are superior on all fronts except power generation efficiency. But their simplicity of design and low maintenance seems to strongly recommend them for motorhome applications.

In any case, a wind turbine (or turbines) is definitely something worth looking into further.....:ylsmoke:

I wonder if military-specification mobile wind-turbines exist, turbines that are built tough and that pump out much higher KW, in the 2,000 to 5,000 KW range, i.e. higher than the RV turbines shown immediately above? The Windside turbines are very elegant, and they do look very robust. But I wonder how truly portable they might be?


**************************************************


Finally, the idea of using Kevlar is interesting. But if you've read the thread, you will already know that I am fairly reluctant to turn the TerraLiner into a fortress, and I have comparatively little interest in designing for "Kombat Kamping".

There are much more sociologically intelligent ways to negotiate the problem of crime. For instance: just avoid countries that might be dangerous to travel through. Or design the TerraLiner such that when the side-decks are folded up, it looks like a nondescript transport truck, as per the Paradise Motorhomes expedition vehicle. Or design everything in such a way that it's easy for the TerraLiner to glamp in a farmer's field, enjoying the consequent protection that a farmer can provide. Yes, this may entail protection afforded by the farmer's dogs and shotguns. But it may also include the possibility that, glamping in a farmer's field, the TerraLiner would be parked away from the road and out of sight, not easily visible to casual passers-by, perhaps because surrounded by trees......

There is a kind of American naiveté in thinking that mere technological fixes are genuine solutions to sociological problems. I am not American, and personally I sort of have a thing against gated communities, rent-a-cops, and the vast private security industry that now exists in the United States. So the last thing I would want to do, is design the TerraLiner as the motorhome equivalent of an American gated community, or an American tank. The re-manufacturing process that produces an M-1 Abrams tank is worth emulating, but the armor?

Now agreed, it may be a good idea to install shatter-proof windows (as per UniCat and Actionmobil), and perhaps even a front windshield that is bullet-proof. Just in case. But I've been thinking long and hard about ways to address the "security" issue in a more finessed and nuanced way. For instance, it seems to me just silly for a couple to spend a million dollars on a globally capable motorhome, and then expect that they should be able to "wild camp" or "free camp" like hippie vagabonds, and not attract trouble. Probably the very best way to attract trouble is to drive through a poor country with a big, expensive vehicle, and then park it in a very public place where the mere presence of such a vehicle literally shouts, "Rob me!!". Whereas if one begins from the premise that one will need to rent land from farmers to glamp on, suddenly most security concerns become more manageable.

All best wishes,


Biotect
 
Last edited:

thjakits

Adventurer
A note on turbine engines.
Ones like capstone used to strike me as extremely heavy.
I decided to take a look at what is used to power small helicopters and found many engines with way greater power to weight.
The lightest with enough power that I found quickly is a 50-year old Allison 250-C20B, which provides 370 continuous HP for 73 kg. Convert to diesel, add a generator and have a gen-set that weights 150 kg while providing 200 kW. Both numbers are conservative.

Now there is a new model out - the RR300, but it still costs a fortune (way over 100k$) and it STILL will swallow some 25 gallons an hour....

thjakits
 

Silverado08

Observer
Hi Silverado,

Iain has made the same point. But for now, it's much more interesting to investigate hybrid technologies. "Tried and tested" is not innovative, and it kind of defeats the whole purpose of this design exercise, which is to design an innovative, globally capable motorhome. Going with a traditional diesel engine merely requires calling up MAN, and placing an order. Not much to discuss or post about, nothing more to research. Thread over, because at present I refuse to discuss in detail any of the work that I am doing on the design of the camper body.

Finally, the idea of using Kevlar is interesting. But if you've read the thread, you will already know that I am fairly reluctant to turn the TerraLiner into a fortress, and I have comparatively little interest in designing for "Kombat Kamping".

There are much more sociologically intelligent ways to negotiate the problem of crime. For instance: just avoid countries that might be dangerous to travel through. Or design the TerraLiner such that when the side-decks are folded up, it looks like a nondescript transport truck, as per the Paradise Motorhomes expedition vehicle. Or design everything in such a way that it's easy for the TerraLiner to glamp in a farmer's field, enjoying the consequent protection that a farmer can provide. Yes, this may protection afforded by the farmer's dogs and shotguns. But it may also include the possibility that, glamping in a farmer's field, the TerraLiner would be parked away from the road and out of sight, not easily visible to casual passers-by, perhaps because surrounded by trees......

There is a kind of American naiveté in thinking that mere technological fixes are genuine solutions to sociological problems. I am not American, and personally I sort of have a thing against gated communities, rent-a-cops, and the vast private security industry that now exists in the United States. So the last thing I would want to do, is design the TerraLiner as the motorhome equivalent of an American gated community, or an American tank. The re-manufacturing process that produces an M-1 Abrams tank is worth emulating, but the armor?

Now agreed, it may be a good idea to install shatter-proof windows (as per UniCat and Actionmobil), and perhaps even a front windshield that is bullet-proof. Just in case. But I've been thinking long and hard about ways to address the "security" issue in a more finessed and nuanced way. For instance, it seems to me just silly for a couple to spend a million dollars on a globally capable motorhome, and then expect that they should be able to "wild camp" or "free camp" like hippie vagabonds, and not attract trouble. Probably the very best way to attract trouble is to drive through a poor country with a big, expensive vehicle, and then park it in a very public place where the mere presence of such a vehicle literally shouts, "Rob me!!". Whereas if one begins from the premise that one will need to rent land from farmers to glamp on, suddenly most security concerns become more manageable.

All best wishes,


Biotect
Had to snip your post bit to make it more managable on my tablet..sorry

For a motorhome something like this type of vertical axis wind charger would work best imo,perhaps made even lower and wider to fit directly onto the roof
https://youtu.be/dl6m4emdeBI
Some more hybrids to trip out on

http://www.viamotors.com/powertrain/
https://youtu.be/6VP7hUiLkSM
Surely Wouldnt mind to have one of these 100mpg trucks to cruise around

http://www.altellc.com
The drivetrain Doesnt seem too complicated from my pov to be able to adapt to many different vehicles,the e motor simply replaces the transmission..only downside is the high cost of the batteries Im guessing..

On the subject of what material to use to build the camperino from...the old hemp plastic caught my attention while back..
looks stronger then many aluminum or plastic structures and could probably be more cost competitive and definitely better for enviroment too
hemp car
https://youtu.be/srgE6Tzi3Lg
Now where are all the young entreprenuers to create something like that?

Safety while rving..its an endless debate on www.rv.net where one can get excelent advice from fultimers traveling the world
not only fancy RVs atract the dregs of society,only way to prevent theft is to have big locks
and stay away from crappy places which isnt always easy to know
https://youtu.be/U-oJBnbaTvA
Heres another informative site
http://www.cheaprvliving.com
 
Last edited:

Iain_U1250

Explorer
Sorry Bio, but I immediately though of Terrliner when I saw this:

12278782_10154411185393957_1628600128308244324_n.jpg
,

:)
 

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