We're four days out from leaving, and things have been happening faster than I can keep track of. So, how's about a lightning round?
First, tires. The truck has never been a highway cruiser. At 65, it sat right at 2,000 rpm, or, as I've come to understand it, the Fuel Economy Canyon. After some research, I discovered I'm running 3.73s, not 4.10s like I originally thought. Even so, I wanted to take some load off the engine. The solution came in the form of a full set of BFG A/T KO2s, 315/70/17s to go around my recently reconditioned factory steelies.
They're basically 35 inches tall and just shy of 12 inches wide. The extra diameter will effectively gear the truck down, and the additional width will be useful on soft surfaces (sand, mud). And, despite how it looks, they fit almost perfectly.
The almost, in this case, comes from the control arms. At full lock, the tires rub. Fortunately, the bushings in my control arms were entirely roached, which as as good an excuse as any to upgrade. Jason Cooper at Rock Your 4x4 had these ordered up and in my hands in a heartbeat.
The only issue was, the cam bolts in the lower arms were frozen in place. The driver's side came out with about an hour and a half of torching, sledge hammer work, and convincing with the air hammer. The passenger side required a little more aggression. In the form of a sawzall. And a grinder. And a pry bar.
But hey. The new ones are in, and they offer enough clearance for the larger, wider tires.
Next? A comfier mattress for the camper bed. We went with gel-infused memory foam two inches thick. The factory mattress is nice enough for a weekend stint, but not for sleeping on for a year.
Then, it was throttle position sensor time. Pure Diesel Power sells a replacement sensor with excellent install instructions for a fraction of what the factory wants. Dropped it in in about 30 minutes or so and took care of the codes.
Somewhere in there I took the Mechman alternator back to those guys. They dropped in new internals and had it back to me in about a day. They didn't have any idea why it burnt up, which isn't entirely encouraging. I'm keeping the NAPA replacement I bought in Delta as a back up just in case.
I picked up a set of aluminum scissor steps and bolted them to the rub rail of the flatbed. They detach and sit inside the camper door for easy grabbing.
Then, it was underbody box time. I wound up going with a 24" RKI steel box on the driver's side and a 30" on the passenger side. The driver's side required a shorter box due to the fuel filler location. I wanted aluminum, but that was both cost prohibitive and difficult to justify. At about $200 a pop, these are sacrificial. Snag them on a rock, lose one to the highway, whatever, I'm not going to cry about it. Just shrug and swing in the closest truck supply shop. Plus, my supplier said there's only about a 10 lb difference between the aluminum and steel boxes, anyhow.
Of course, getting them to bolt to the bed took something of a miracle. I had to weld in four 2x2 aluminum square tubes as a mounting surface.
I had to buy a 24' stick of the stuff at almost $75, and getting the tube stitched to the bed set me back another $75. Jerks.
Then something interesting happened. A few months ago, I reached out to ARB to see if they had any interest in supplying us with a few pieces for review. They were receptive, but the components never showed up. Until this week, that is.
A full bull bar, IPF 900 lights, an 8' awning with room, a compressor, and a pile of recovery bits. Better than Christmas.
My goals were originally a bit more modest. I was after a rear locker to help us scramble out of sticky spots, and I didn't want a bumper. To me, they represent a lot of flash and a lot of weight with little gain. But Matt Glass, PR for ARB, made a good case for some protection on the nose. The truck has about five different coolers up front. One animal strike, and the machine's done. Given that this is our house for the next year or more, that was a stupid risk to take.
With less than a week before we depart, I didn't really have time to jump into a massive modification fest. The rain and snow blowing through didn't help things, either. Fortunately, I have miraculously generous friends. The guys at Blaziers Trucks made a spot in their warehouse for me to do some wrenching, and a buddy blew a valuable PTO day to come suffer on the cold concrete.
This, of course, brought me to another crossroads. Winch, or no winch? Having one would add even more weight. Not having one would mean that if I wanted to install one at a later date, I'd have to completely remove the bumper. Gross. And, of course, not having one would mean I'd be stuck somewhere wishing I had one. So, Rock Your 4x4 brought another miracle to pass: a brand-new M15000.
So, there we are. The house still needs packing. So does the truck. But at least it's together.
Oh, one last thing. We rolled over 297,000 miles tonight. The brand-new fan clutch croaked as I pulled in the driveway. So much for quality aftermarket parts. I'll try and source a Mopar replacement in the morning.