Ive designed and built trailers, modified them in all kinds of ways and I couldn't imagine how I could possibly tell if that draw bar is overloaded by one pound much less grossly overloaded. From looking at that picture how is it that you can make that statement?
It looks like you have done quite a bit of research to find information that seems to have made you incredibly cautious about loading trailers. Did you have some sort of an incident that has pushed you to this extreme caution? To be honest if I was as concerned as you seem to be I would not want the stress of being anywhere near a trailer and would find another way to transport my gear.
I have Hauled every thing from Farm Tractors to Race Cars On Highways and Mountain Passes, Since the early 1980's and I have Never had a single Incident.
BUT ?? Then I started to upgrade my Tyres and looking at suspension packages and then I Wondered what was the Ultimate Towing Rig I could Buy for my Truck, The a Major Towing Supplies Company started talking about Facts and figures, This then Lead to me spending 18 to 20 hours a day researching what they had said, Which lead me to the Makers of the Truck and the Government web sites and the list got bigger and bigger,
Coming from Australia I have always gone by the 10/15% RULE to be my correct hitch weight / Tow Ball Weight, Using the Exact method as used in America. But after talking to the Towing Companies and going on the Government web sites and Checking in a Vehicle hand book At what this vehicle could Carry and Haul, So I compared these figures to the US and Australian Figure and then found out that my GCM was nearly 2000Lbs Higher that what the SAME vehicle has in the US and Australia Which was a pleasing discovery I must admit,
But then came the Ball or Hitch weight figures, Which to me were totally bloody stupid because I have a Truck with a combined gross combination Mass rated at around 2000Lbs higher than the US and Australian model with a Trailer rated and 2400kgs/ 5291Lbs where as mine can Tow 2900kgs 6393Lbs and combined with my Tow vehicle load capacity brings up my GCM to around 12000Lbs or 5.4 Tons, But both the US and Australian Vehicles have the 10 to 15% Hitch weights So On those 2 vehicles give a Hitch weight of 240Kgs / 529Lbs @10% and 360kgs / 793Lbs @ 15% Which to me seems about right and Correct.
This is where it Drove me NUTZ, Because I can legally Tow 2900Kgs / 6393Lbs, So My Hitch weight @ 10% should be 290Kgs / 639Lbs and at 15% it should be 435Kgs / 959Lbs, But remember I grew up believing the same facts and Figures as You Guys, But then upon reading this hand book It says TOW BALL / HITCH WEIGHT 115Kgs / 253.5 LBS, Now I am really pi$$ed because and totally confused, So now I am thinking how can I load up the Hitch weight to where I can Tow 2900Kgs / 6393Lbs So the Vehicle is safe to drive ?? 115Kgs / 253Lbs is less than 4% of the Trailers Loaded Weight because @ 2900Kgs 4% = 116Kgs which to me is down right Dangerous, But here is the Clincher, My Tow Hitch/Ball is Rated to 3500Kgs or Over 7700Lbs with a Hitch /Ball weight Of 209Kgs / 460Lbs and My other Tow Ball / Hitch is Rated at 3500Kgs / Over 7700Lbs and with a Ball ? Hitch Weight of 350Kgs / 771Lbs which just so happens to be equal to the 10% RULE of it's Towing Rating,
My Tyres had a Load Rating of 930Kgs / 2050Lbs per Tyre Per Axle and I have Uprated them to 1400Kgs / 3086Lbs Per Tyre Per Axle by going from 4 or 6 ply Tyres up to 10ply Tyres which means in Theory those 2 Axles can withstand a load of around 6172Lbs Per Axle.
But the Whole World gets to use the 10% / 15% Rule and I don't BUT I get to Tow over 2000Lbs / 1 Ton more and all because some Idiot with a Slide Rule who most likely has Not learned to Drive yet Says I can't use the 10% Rule, Annoying Facts come in to my mind that the 10% Rule has worked and Served the People well for over 70 Years until those Clowns in the EU forced this BS on the Rest of Europe, My Advise it To load the Hitch up with the Maximum Allowed Hitch Weight and add around 3 to 5% extra which is what the Allowance variation is IE with 115Kgs / 253Lbs up to around 120Kgs 265Lbs.
Yes I have spent a long Time Researching all the DATA from many Countries and Individual Vehicles and Tow Hitch Companies Etc.
And Check this Monster Caravan / Camper Trailer @ 11mtrs / 36ft Long.
How can you drive a truck and trailer with a combined weight of 11 tonnes on a car licence but not drive a truck over 4495kg?
www.caravancampingsales.com.au
Check this Video Out because this is where the real Info is, it also gives you the facts of how the Hitch Weight Effects your Load Capacity,