Subscribed! Ill be watching and borrowing ideas for my build. I have a 96 powerstroke club wagon, a ujoint 6" lift and the rest to start the swap. Might start mid january I hope.
I have the same issue as I am a lil unsure as what to do with the rear ac unit. I found out its in the way if you find a van conversion seat that folds into a bed like I did. Could take it out or... Which I think I might do is just build a cabinet around it and run the vents along the roof from front to back on the driverside. Much like the heater vents on the lower driverside. That way you can run the ac or heat in the rear when the vans idleing, itll be hidden and should allow room for a penthouse top.
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Congrats on the 6" Ujoint lift.
I wouldn't take it out. The PH tops are nice but you should drive one on the freeway for an hour or two before you cut the roof out of your van. I found them to be much like riding in a soft top jeep. NOISY.
Those aren't vents on the lower drivers side. Those are intake ports for the condensor. (that's where the air circulates into A/C)
I do have a great idea in mind and I will share it is as it comes to life.. but basically incorporate the A/C and vents into a closet and block off the entire back port window.. I have the EB so it may be different than yours if you have an RB. I will probably use the tall portion of the closet for the Hi-Lift and recovery tools, jackets etc..
I wish I had CAD design software for a MAC I could draw it out and really see how it will look to scale. I have some rough sketches as to what I'm going to do but it will be hard for others to understand my scribble.
A rear dinette that will turn into a bed with under floor storage. My main goal is to be able to still fit a full sheet of wood in the back of the van, flat on the floor for hauling material for future projects. I want to keep the functionality of the van as multi purpose as possible. I'm eliminating the factory tube that goes up to the headliner. I have 2" flexible vacuum tube I'm going to run up to roof next to the rear pillar and across the back firing air forward, and along the side build a box that will allow air to travel through and drop down using the factory vents from the headliner.
I should be getting my T-Case tomorrow.
I got my batteries today. I'm using 3 AGM Platinum Die Hard batteries in parallel with a battery brain in between the single engine battery and the 2 coach batteries. This will keep the fridge running and protect the main battery from sudden death.
Next week the rear ARB and 410's will be installed, and hopefully the gas tank will get done. All contingent on the weather. Sunday will be my only day for mods this weekend if any at all.
Happy Holidays Everyone.