Volvo C304 (4x4) Restore and fitout - WR7002

4Rescue

Expedition Leader
Awesome vid (love the trucks you have access to, I'd kill to get a 70-series back into my life), I'm loving this build, can't wait to see what it becomes in the end aye.

Cheers

Dave
 

geckoadventure

Geckoadventure
23 May 2014

Decided the 35" MAXXIS Bighorns (764's) were too lacking in grip so decided to buy the 37" MAXXIS Trepador's instead


Picked up 4 today and 2 more to go the RED truck can only fit 4 at a time lol.

2014_05_23_17.24.57_Volvo.jpg


I will weigh them later I estimate 40kg. I was right the maxxis guys tell me 38+kg and the rim makes them about 44kg same as a 35" Simex on steel rims.
 
Last edited:

geckoadventure

Geckoadventure
Wahooo progress - Builder has stated next friday will be sent off for sandblasting and painting so I have 1 week to sort out the final colour scheme.

The steering column is getting final shroud and mount finished this week.

new Window wipers all fitted


Pics tomorrow - I hope with new sneakers on also.

It will probably not make the Orphanage trip on 13-16 September damn but i estimate end of september it will be finished.
 

geckoadventure

Geckoadventure
1 August 2014

Progress pics of the Volvo power steering setup.

New steering wheel grafted in and power steering unit grafted into the steering shaft by an engineering shop.

2014_08_01_Volvo_11.05.20.jpg


2014_08_01_Volvo_11.06.01.jpg


2014_08_01_Volvo_11.06.59.jpg


2014_08_01_Volvo_11.07.37.jpg


2014_08_01_Volvo_11.08.47.jpg


2014_08_01_Volvo_11.09.51.jpg
 

Timod110

Observer
Fantastic build. Your perseverance is incredible. I cant wait for updates. I am sure after all of this time you must be very patient with the builder......

Cheers

T-
 

geckoadventure

Geckoadventure
My new assistants

"Fury"
2014_08_02_Fury_11.47.19.jpg


"Fury" the 12 week old kitten thanks to my employees for giving it to us and being "hugged" by "Cheshire" the 11month old wild kitten yes the measuring tape stealing cat.

2014_07_23_Fury_20.33.18.jpg
 

geckoadventure

Geckoadventure
3 September 2014

Ok so have a few spare days after breaking down in the jungle about 20 days ago and had to wait 2 days for parts and got back to work on the wednesday so immediately went on 2 weeks compulsory leave due to our leave policy.

Today popped up to work on the Volvo before its stripped.

Cut out the 12mm round bar for the tie down points and some loops have 3-4 to cut out tomorrow and then we will weld them in. 13 done 3 to go in the morning.

Last item to do is to fit the step release whichis inside the cabin where yellow line is where the internal step release will be placed tomorrow.
2014_09_03_Volvo_175119_Door2.jpg


Details - side bars all fitted now can remove panels and have it 1/2 opened at the rear or completely paneled up. Front two uprights on the bull bar fitted. New rollcage rules might make my external cage legal here now :)
2014_09_03_Volvo_175119.jpg


Tool box in the front grill is visible. Some holes to fill the painter will advise how to fill weld or braise or hole sealant.
2014_09_03_Volvo_175211.jpg


Top view looks cool only exhaust exit bit to do.
2014_09_03_Volvo_175259.jpg


Seats all sitting in place nothing to do except bolt down.
2014_09_03_Volvo_175348.jpg


2014_09_03_Volvo_175749.jpg



37" Trepadors are going to cause an issue we need to fit them tomorrow and look at the offset they are going to touch the front guards.

KInda happy - more reporting later on Friday.
 

geckoadventure

Geckoadventure
4 September 2014

Finished up the top hatch locking tabs. Welded in the tie downs points and finished the fold down steps locking pins.

Then it was the time for the strip. All the bolts are undone 8 to go in the morning to lift the rear out.

The doors have an internal rust issue to be dealt with
2014_09_04_Volvo_110120.jpg



2014_09_04_Volvo_110128.jpg



Front cage off and the wiring loom stripped and labelled.
2014_09_04_Volvo_175803.jpg


All the doors frames etc removed
2014_09_04_Volvo_175810.jpg


Side view
2014_09_04_Volvo_175823.jpg



2014_09_04_Volvo_175851.jpg



Tomorrow the LIFT off.
 
Last edited:

geckoadventure

Geckoadventure
5 September 2014

Continuing the stripping today all stripped and all touchup welding done and then we discovered that 2 braces had been missed on the rear body and the 6 contact points with the cabin needed more work.

2014_09_05_Volvo_10.39.22.2.jpg



2014_09_05_Volvo_09.22.21.jpg



2014_09_05_Volvo_09.46.01.jpg



2014_09_05_Volvo_09.46.10.jpg



2014_09_05_Volvo_10.39.12.jpg



2014_09_05_Volvo_10.39.22.jpg


Damn fit the cage back on and redo the welds took us an hour to fit it properly to effect the repair.
2014_09_05_Volvo_14.43.16.jpg



2014_09_05_Volvo_15.56.28.jpg



Time for home to repair the busted CV joint on the mighty troopy they had one set of welds left to do.
2014_09_05_Volvo_16.06.58.jpg


Monday finish the remaining touchups on the body

Tuesday off to the paint shop for the sandblasting and undercoat.
 

geckoadventure

Geckoadventure
For those who like my stories this is the 22-26 August

Here is an adventure and charity work all in one. I got home 2 days late from this one. The picstorial im still doing.




Roll on the Volvo being finished. We are going back on 5th October to put what will be our standard turnkey generator holding bench in which is currently being built and galvanised.
 

Forum statistics

Threads
188,171
Messages
2,903,043
Members
229,658
Latest member
rjparnow415
Top