Replaced front UCAs and shock mount brackets on the LCAs. I've tolerated some bad clunking on the front and discovered that the stock bolts connecting the shock absorbers to the LCAs were smaller (possibly due to metric/standard measurement mismatch) than the eyelets on the brackets and shock. I actually had to drill a hole through the bottom of the driver side LCA to drill out a sheared bolt attaching the bracket. The LCA still seems to be structurally sound but I plan to replace it eventually anyway.
1 week ago - On my '99 Montero, replaced the 150k-mile factory shocks with new KYB Monomax's. The old ones were totally toast and put up no resistance at all to being compressed by hand. The Monomax's are rock solid by comparison. Front's were a pain. Rear's, easy.
Today - '06 Montero, replaced the almost-toast front brake pads with new ceramic pads. Easiest brake pad job ever. Summary - Jack up front wheel, remove wheel, remove two 17mm bolts, pull caliper off, squeeze pistons in, swap new pads in, put caliper back on, put two 17mm bolts back on, reinstall wheel and put the truck back on the ground. So easy a caveman could do it.
Got a list of stuff going for my 2003.
So far I need an alignment, at least front tires, front cam seal is leaking I think, 4wd flashes the CDL orange when put into anything but 2H, and the drivers lumbar is stuck about 3/4 "inflated" making it not so comfy. Oh and need the little plastic inserts for the license plate bracket on the back AND my wife already warped the rotors I think....
Ordered bushings for the trans cradle to help with the 2200rpm vibration. Didn't order the actual cradle mount because it was not cheap. So we'll see. All in all it is not too bad. Has way more power than my 2006 does.
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I just swapped out the free wheel solenoids and that fixed my center diff flashing light issue. There is a test you can do on the solenoids to verify if they are working.
I also have the 2200 vibration, I did a tranny fluid flush and that helped a great deal. I ended up putting a clear hose onto the tube going from the tranny cooler into a bucket, and put another hose into several quarts of tranny fluid.... out with the old, in with the new. Was able to tell when fluid changed color because I was using a clear tube.
Google around for the procedure. There are some videos out there. If I recall correctly, I did drain the tranny and refill before going to the cooler lines. But that just took care of what was in the pan.Thanks for the idea Nick. Need to do the transmission fluid swap. Did the free wheel solenoids when I was replacing the transfer case lever.
1 week ago - On my '99 Montero, replaced the 150k-mile factory shocks with new KYB Monomax's. The old ones were totally toast and put up no resistance at all to being compressed by hand. The Monomax's are rock solid by comparison. Front's were a pain. Rear's, easy.
Today - '06 Montero, replaced the almost-toast front brake pads with new ceramic pads. Easiest brake pad job ever. Summary - Jack up front wheel, remove wheel, remove two 17mm bolts, pull caliper off, squeeze pistons in, swap new pads in, put caliper back on, put two 17mm bolts back on, reinstall wheel and put the truck back on the ground. So easy a caveman could do it.
You do realize that without resurfacing your brake rotors you will reduce the braking ability of your new pads? New brake pads need to have a fresh surface to bed in to - the process involves the new brake pads depositing a thin layer of pad material on the rotor itself which increases the friction considerably - very similar to why drag racers do a burnout before their run which deposits a thin layer of rubber on the road surface.
Do yourself a favor and get your brake rotors resurfaced so your pads will function properly.