2009 Chevy Medium Duty 4x4 Kodiak Ambulance conversion

Coachgeo

Explorer
Charlie knows his stuff. Stazz does have a history of hit or miss on their products..... but then again look at dates of discussions on their products... if recall right...... lot of misses in their past but not so much so in the present... but do not quote me.
 

Mattersnots

Adventurer
I used the centramatic disks on the front of the Yella truck and they seems to work well. Not sure about helping long term wear but they did help with front end vibration.

That was going to be my next option if the beads don't do it. Hey, since I've got your eyeballs. Can you pm me the details of those wheel mount dohickies you posted a while back. The ones that center the wheel when mounting. I haven't been able to find them. Also, the yellow tank is yours. Just have to get it to you.
 

Mattersnots

Adventurer
Looking great. I keep hoping one of these days someone will replace the lights with portlight style covers/hatches. They really do let some nice light in.

I've custom made portholes for the front and back middle using double pane glass and frames made from starboard. I'll post pictures soon.
 

Mattersnots

Adventurer
Are your beadlock wheels going to have internal inserts so that you can run at low psi without de-beading? They may need to be custom made since you have picked an odd wheel width of 10.5", perhaps out of black
ABS. If you do that drill 2 x 1" holes thru the center of the beadlock 180 degrees opposing so air can get in and out.
I hope you contacted "diplostrat" re his experience with Stazwork wheels. https://static.nhtsa.gov/odi/rcl/2017/RCLRPT-17V486-6272.pdf
My experience with new 395/85R20 XZLs, Hutchinson alloy wheels and internal beadlocks is that no balancing was required, no vibration at any speed. You might luck out in that regard without add-on beads or balancing rings.
Good choice of tires but you might want to carry a 2nd spare mounted or unmounted since they aren't exactly common.

The tires do have internal beadlocks. That would be great if I was balanced as is. We will know in another month or so.
 

Mattersnots

Adventurer
My camper doesn't have windows in the front or rear. Thought it would be nice to take a peak out back at night if necessary and extra light in the bathroom would be good too. I came up with this idea. Ordered some dual pane glass with tint that matches the other windows. The frames are made out of Starboard so they will outlast all of us with no upkeep.
TOM20180427_175039_DRO.jpg
With some minor trimming the rear one is mounted.
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Looks good from the inside but will need to be trimmed out.
TOM20180428_143839_DRO.jpg
Looking through the hole of the window at the hole for the window. The most exciting part of these is they represent the completion of dealing with scene lights. Happy to be done with that phase.
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Mattersnots

Adventurer
Windows Phase 2.

My friend Mike is visiting. He recently sold his home and went full time in an RV. Follow his exploits at askmikemoore.com Mike graciously offered to help with the project. With some friends, that would normally mean hanging around talking and occasionally getting a few items checked off the list. Not so with Mike. He walked into the house the first morning at 7am dressed for work and hasn't stopped since. Together we have made some serious progress in a short amount of time.

I have 4 big windows going into the truck. They will all be mounted up high so you can see outside without bending over. This has always bugged me in other campers so it's time to address it here.

First step was to cut out the larger window on the drivers side so we could use the plug to fill the window hole on the right side. Here's a shot of the hole after new supports are welded in.
TOM20180506_053336_DRO.jpg
And the new look from the outside.
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Now for the passenger side. Old window out first.
TOM20180504_170317_DRO.jpg
Next, measure 14 times then cut the plug to fit the new space. You wouldn't believe the amount of aluminum flying around this place right now.
TOM20180504_170347_DRO.jpg
We were very careful and got the plug in with only a 1/16th inch gap in most of it. Then Mike came up this this great idea to tack it in flush. We drilled several holes between the two pieces of metal and bolted a piece of steel on the outside and piece of aluminum on the inside. I then welded the inside piece in place and the plug was flush.
TOM20180505_103243_DRO.jpg
And now the plug is in and solid so lets cut some of it back out.
TOM20180505_112732_DRO.jpg

Here's a shot of the framing that went back in. The 2 x 2 aluminum is all attached to the skin with vhb tape so it's near impossible to remove without bending up the skin. Because of that we left the bracing intact and added to it. I really wanted to put more bracing in there to make it look better but it just wasn't necessary. We made sure the loads were distributed properly without adding more weight.
TOM20180506_053434_DRO.jpg
Passenger side finished except for the gap sealing on the plug. Looking kind of busy on this side but certainly moving away from the ambulance look.
TOM20180505_170832_DRO.jpg
 
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Mattersnots

Adventurer
I need to keep up with the Jones's (Ozrockrat) it's time to install the toilet. Mine needs to roll in and out of the shower so first step, build a frame that moves.

TOM20180501_170346_DRO.jpg

To avoid dumping the pee tank manually I made this sculpture which will divert the yellows to a tank under the truck.

TOM20180502_102927_DRO.jpg

The sculpture mounted.

TOM20180502_105849_DRO.jpg
The new frame and rails going in.

TOM20180502_103128_DRO.jpg

How it looks now. Yes, some blue going in there as well. I'll post more about that soon.

TOM20180502_161705_DRO.jpg

Toilet in the business position.

TOM20180502_161744_DRO.jpg
 

eporter

Adventurer
Wow that's looking great. Those big windows took some extra effort but worth it in the end. Nice work on the fab.

Those scene port lights look great, definitely a nice way to see out and still let some light in.

Cool toilet frame/slides. What kind of wheels are those?
 

Ozrockrat

Expedition Leader
I need to keep up with the Jones's (Ozrockrat) it's time to install the toilet. Mine needs to roll in and out of the shower

Keep up. Hell you left me behind a long time ago.

Looking forward to seeing this truck someday (hopefully soon). Some great ideas going on here (that I will plagiarize in the future ?)
 

Mattersnots

Adventurer
Wow that's looking great. Those big windows took some extra effort but worth it in the end. Nice work on the fab.

Those scene port lights look great, definitely a nice way to see out and still let some light in.

Cool toilet frame/slides. What kind of wheels are those?
The wheels are from roller blades.
 

Third

Member
Such an amazing build. I'm really digging all the thought you have put into the layout (and what a cleaver solution to making use of the forward light location).
 

Mattersnots

Adventurer
I have a LOT more Hoseline data - as you get farther into it, let me know if you need more information. I had a chance to pull some photos together, and these may help:

Hey Bob.
Could you check your messages, I sent you a pm. I'm now considering getting rid of the Hoseline system. It appears that I only have the engine driven compressor so no option for rear cooling without the truck running. I'd like to see what you have to say about adding components or deleting entirely and installing something more simple. Temperatures are now in the mid 90's here so the a/c has become a priority.
 

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