Box Rocket '03 DC Tacoma Build

Box Rocket

Well-known member
Got the wheels painted today. I was quite suprised how bad a shape the wheels were in to start with. Lots of pitting. I would be better off powdercoating them, but I'll probably just replace them with something different in the future so cheapo Rustoleum will do for now. I need to redo one of them. I thought it had dried enough to lean it against the wall to finish drying but it was wetter than I thought and it developed a couple runs. I'll have to sand that one and repaint it at some point.

Since it's dark out, all I got was lousy garage pics so they don't look great.
Overall I like the look however.

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before/after
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_MG_7152B.jpg
 

Rattler

Thornton Melon's Kid
Looks great! Can't go wrong with black wheels. I am waiting on a friend to pick up a rolled '95 FZJ so I can get the wheels from it. There is a local guy that does an excellent job powdercoating too.
 

Box Rocket

Well-known member
Worked on this little project today. I need to pick up one more stick of 1" tubing to finish it off. It's extremely sturdy but still pretty lightweight right now. The main deck is 38"x38". The size was somewhat arbitrary but was the size I was after for fitting my stuff. I plan on attaching a bracket to the front for my CO2 tank. The tank will sit on the bed floor but only be attached to the rack. It will have a bracket my my hilift, shovel, a light or two. I'm contemplating adding some brackets for fuel cans, but I'm undecided on that.

My goal was to have the rack be the mounting point for all of that stuff so I didn't have to drill any holes in the bed. Some other nice things about it....I can still use my Thule ski racks on it. Can easily mount a bike rack too. It will also fit the mounting points for most roof top tents so I could add a tent at some point and when the tent is stowed it will not be any taller than the roof of the cab to hopefully help with aerodynamics. It gives my two layers of packing which will be nice too.

I blame my wide angle lens for the distortion. It's actually level with the bed even though it doesn't quite look like it in this photo.
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Hi lift will attach to one side and my shovel to the other.
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Looking at it from the top.....the narrow voids on either side are for my C130 tie downs that I've had forever. They'll make for good anchor points for crap.
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Here's the C130 tracks and tiedowns.
C-130_Cargo_mount.jpg


And here's a photoshop of the peice I still need to add. Just a simple low profile side peice. Hopefully you can see what I'm thinking with it.
_MG_7169_rails.jpg
 

AZTACO

Observer
Hi, I just joined the forum yesterday after seeing your thread. Thanks for taking the time to post about your Tacoma. I was planning on a doing something similar when I get my own Tacoma but you thread really inspired me to get into overlanding. AZTACO
 

CYi5

Explorer
I did a similar setup on my last tacoma. It bolted onto my can-back rails. Just enough room to still open the toolbox with the 6 foot bed:

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Poorboyota26

Adventurer
Your crappy garage pic's are better than my best pic's!! Love the rack! are you going to build one for the trailer too so that you can have 2 tents for all the fam?:drool::coffee:
 

Box Rocket

Well-known member
Your crappy garage pic's are better than my best pic's!! Love the rack! are you going to build one for the trailer too so that you can have 2 tents for all the fam?:drool::coffee:

I have two sets of Thule load bars, one for the Cruiser, and another for the trailer. The ones for the trailer were originally on my sis-in-law's Honda Accord. I bent the feet just a little and they fit perfectly on the lip of the trailer. Maybe you can see them in this picture from our shakedown run with the trailer.
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And they work great with a tent. :sombrero:
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So yeah, if I had two tents one could easily mount to the bed rack and another on the trailer and we'd be set. Same goes for the cruiser too. The problem is just saving up enough pennies to buy TWO tents. I'm having a hard enough time with the first one. Until then it's using our large 6 man ground tent if the whole family is there.
 

Box Rocket

Well-known member
Minor update on the bedrack. Haven't had much time to work on it lately but found about an hour or so yesterday to mess with it. Got a strip of flat stock welded into the voids for the tiedown track system to bolt to. Got the hilift mounted up. Shovel mount is built but I will be redoing it. I need to change the angle slightly and I'm going to shorten up the bracket a little to bring it closer to the rack.

Found a Hella Matador work lamp for really cheap that will be mounted up too.

Anyway, here's a few pics. Sorry for the lousy iPhone quality photos. :sombrero:

bedrack4.jpg


bedrack1.jpg


bedrack5.jpg


In this last one you might be able to see that the handle is below the rack legs. I'm going to change the angle of the mounting bracket to bring that up so that the shovel is all above the rack legs.
bedrack6.jpg


Lastly.....dressed up the painted wheels with some TRD stickers. Sorry the wheels are dirty, but I actually got out on the trail with it and haven't washed it yet.
wheelsticker.jpg
 

JCMatthews

Tour Guide
Thank you for giving me more to drool over. :drool: I appreciated your post to my thread regarding Utah trails and Tacomas. I want to build one like yours. Simple yet very effective. I have decided to replace the Jeep and use the Expedition like I would a DC Tundra. Please take some picks of the drop bracket and CV angles. How does the OME suspension feel. Do you like the ride, is it too stiff, how does it work off road?
 
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Box Rocket

Well-known member
I don't have what I would call "a lot" of trail time with the new suspension. It's mostly been road driving, but here are my impressions so far. I was coming from a set of well used stock springs that were very soft and well past their prime. The truck had axle wrap from the soft springs even when just driving around town.

With the OME stuff, the axle wrap went away. At first the OME Dakar springs combined with the Sport shocks felt VERY stiff in the rear. I think that "feel" was exaggerated coming from the soft stock springs. However, right off the bat the front 882s and Sport shocks felt very good. The ride and control was so much better in the front, and body roll was reduced dramatically. The rear springs are starting to break in now and the "stiff" feeling ride is getting pretty comfortable. So bottom line is...I'm really happy with the OME suspension, and especially here in Utah where the road are salted in the winter, the OME front coils etc will hold up far better than coilovers of other Brands that would get absolutely hammered through the winter months and probably need to be rebuilt each season.

Now for my impressions on the trail. This is the first IFS truck I've had. I've had a built FJ40, a built '85 flatbed Toyota Pickup, a built and SAS '93 Pickup, and my FZJ80, all with solid axles. I've really enjoyed each of those trucks, but when it came to higher speed stuff, my FZJ80 was the best of the bunch due to the coil suspension. There was a dramatic difference in the FZJ80 on highspeed rocky fire roads, and washboard tracks when compared to all the leaf sprung trucks. And the leaf sprung trucks had good suspensions stuff on them, like custom Alcan springs and Bilstien shocks etc. It was just MUCH nicer in the 80 with the OME coil springs. Now the Tacoma with the OME suspension, I feel that same dramatic difference again. As nice as I thought the FZJ80 was, the Tacoma is that much nicer again. It may not be the rockcrawler my other trucks have been because of the IFS, but I'll tell you what it feels so "at home" bombing down those rough and washboarded roads. For me that's perfect because my intention with this Tacoma has never been to have another rockcrawler. the plan has always been to have something that can handle moderately difficult trails but is used primarily for longer trips that include mostly the type of roads I just described.

An important note is that the "stiff" on road feel that I had experienced was virtually non-existent on the trail. To me the suspension felt just right on the trail and I felt more in control of the truck at higher speeds than I have with any of my other trucks. And in spite of the IFS, I was pleased with the amount of flex I was able to get in the rocks. Granted most of the flex is coming from the rear springs, but that's what you get with the IFS.

There's my psuedo-review. I'll take this opportunity to say thanks again to Kurt Williams at Cruiser Outfitters for the help with the OME suspension. I pestered him repeatedly on the phone before purchasing and his knowledge and experience was very helpful. I don't think there is anyone as knowledgeble about the OME suspension as Kurt is, especially when it comes to the Tacomas.

couple other observations....

Currently the truck sits about .5" high in the front. The 882 springs are designed for a truck with a winch and bumper (which I don't have yet) and I'm also using a 20mm spacer. I like the current height in the front, and as I mentioned I'm extremely pleased with the front suspension setup. I realize that I'll lose a little height when I had a bumper and winch. But that's fine.

With the rear of the truck just barely lower than the front, I have been considering some options. I need to see how the truck sits/rides when it's loaded with a complete load of gear etc. Right now I'm happy with the spring rate and load capacity and I won't be loaded heavily that often so I've been hesitant to use an AAL in the rear to give a little more height because I don't want an overly stiff rear end the majority of the time when the truck is unloaded. I think I'd rather have the rear of the truck slightly too soft when fully loaded than too stiff otherwise. So my other line of thinking is to use a slightly longer rear shackle to lift the rear of the truck a small amount to get it either level, or slightly higher than the front. That way when loaded it will sit close to level or maybe a little low but won't be too stiff when unloaded.

I'm still undecided which way to go, and I need more "seat time" in the truck before I make a final decision.
 
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