I have now put about 1000 or so miles on the truck. 900 miles on road and about 100 off. I did the 100 off-road with about an 1/8th of a tank showing on the gas gauge to see if bouncing around or steeper angles had any impact on gas flow. It didn't. The fuel pick-up assembly actually sits down into a "cup" at the bottom of the tank with edges about 1" or so high. Besides the internal baffles, this setup seems to keep the gas from moving around too abruptly. The on road was to Seattle and back and around town in Bend as a daily driver.
Despite the additional weight (probably a total of 225 lbs. over stock for tank and gas) , I noticed no difference whatsoever in fuel economy on the highway or around town. On the way to Seattle I was towing an empty motorcycle trailer. On the way back I was towing a new 1200 GS Adventure (another fun story......). There was no impact at all with the empty trailer. I was moving at or above the 70 MPH speed limit on I-5 and nudged my normal 18 mph (truck has front/rear aftermarket bumpers, winch, significant extra heavy gear inside and roof rack + currently running studded snow tires rather than summer Toyo MT). With the bike in tow I lost a little over a mile per gallon.
Only adverse effect was the gas gauge does not move at all until I have traveled about 100 miles. The gauge then lowers at about the same rate proportionally as stock tank (since new tank is just about twice the size of the stock tank the rate is half as fast). I also could not detect any adverse effects on handling. I think the weight is so low (and the fact that there is no additional wind resistance) that it just doesn't impact anything. No noticeable impact on cornering, throttle response or braking. I have seen FAR more impact from gear on the roof (roof tent or Baja rack).
Definitely sticker shock when I pull into a gas station and pump in 35 gallons or so. Ouch. It has, so far, given me more options on where I buy gas and to shop price. Really just a matter of you can pay 'em now in bigger amounts or pay 'em later and more often in smaller.
RE: the question of plans or specs that we can share, there really aren't any. The tank was created by making a 3-D card board template and modeling the steel on it. Give Exhaust Specialities in Bend a shout. Shane might be convinced to make more.