Been spending far too much time on this forum (not bad, i know) and now have a billion projects in mind for my Scrambler.
Want to build a Drawer/storage/sleeping platform in the back of the Jeep.
The majority of those built on the
"Post up your drawer/storage system" thread are made out of plywood.
Whats everyone's thoughts on other types of building materials?
composite plywood
plastics
aluminum
steal
unobtainium
others?
Is plywood the main choice because of cost? what about weight? strength? etc etc etc...
thoughts?
As far as all around pros and cons, plywood, and dimensional lumber (a 2x4 is dimensional lumber) fit the bill for most applications. I'm sure there are a myriad of other materials that would be better in different ways, but wood is readily available, cheap, and easy to work with. Most people don't know how to weld, create fiberglass molds etc., or even know where to get some of those other materials, where as a lot more people have access to a Home Depot or a lumber yard, and are familiar with saws, drills etc.
Tip when using dimensional lumber:
Always try to get kiln dried lumber since it has had all of the moisture baked out of it. This is best for a couple reasons. First, it won't warp and crack after you've constructed your platform like the regular stuff. Second, it weighs considerably less than the regular stuff (maybe even half as much). For me, these are important and worth the extra dough. (Kiln dried lumber costs about 1/3 more)
If money/time were no object, I would build the box from thick gauge, welded aluminum square tubing, with a carbon fiber skin, heavy duty locking ball bearing guides for the drawers ( which would be made from the same materials as the box) and recessed keyed latches.
But since I have nether the time, money, or skills to create a set up like that, I went with a saturday, $100 in wood, screws, hardware and glue, and instead of drawer guides, I just lined the bottom of the drawer and the bottom of the box with masonite (smooth sides facing eachother) and they slide just fine. the whole thing is heavier than the other way, and not as sexy, but does everything I need it to do, and should be plenty durable.
Just some food for thought...