Sorry, bit behind with the update.
Bull bar (Alloy) and sub frame off to powder for a nice satin finish. Very important ( in particular with alloy) material is undercoated/etched first.
Generally speaking powder coating is porous.
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This subframe would not be production worthy, only good for testing.
Production will be pressed and formed with much less final assembly.
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We are moving on too finlise storage under the bed - there will be six of these @ 30 litre (1860 cu in) each under the bed.
Often it is easier to take bins out and load them rather than drag stuff in and load up on the inside.
Any way this gives some options for long tern storage.
The EXD has LOTS of storage inside and out.
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Laying out the ceiling now.
The EXD has a one piece roof 75mm (3 inches thick) moulded fiberglass with foam core, very lite very very strong.
No problem what so ever to walk on the roof.
We have been playing around with different lights. All these are German made , excellent quality.
Our plan is two have two lighting systems in the living area .
Nice and bright for meal prep etc and and send independent circuit strip LED inside edge of finished trim that is dim able.
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Against my better judgement we are going to have a vent fan.
I really don`t like anything above the roof line, but we can`t all have want we want.....
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Best
Lance
One more thing-
The specifications are 98% complete. We can publish hopefully tomorrow.