Fg649 tools

PKDreamers

Adventurer
Hi all again seeing you all where very helpful last time we asked a few questions i have another question about TOOLS.

We brought a 2004 FG649 waiting for it to be finished wheels etc etc.

We need to know what tools i will need to add to my tool kit ????
EG rear hub spanner? wheel nut size socket?????? and any other wierd not run of the mill type tools.

Thanks guys:drool:
 

whatcharterboat

Supporting Sponsor, Overland Certified OC0018
Peter ,

There is a really good thread about a year or more back. IIRC it was .. "FG Fleet mechanic interview". .....I asked one of the tour bus mechanics, Shawn, a set of questions that were given to me by Doug Hackney. Read that. Some helpful tips in there for putting together a tool kit for a 649.

Regards John.
 

engineer

Adventurer
I don't have time to do it all, but I've made alot of tools myself for bearings etc
I'll try and get to this thread soon
 

whatcharterboat

Supporting Sponsor, Overland Certified OC0018
Hi Peter,

No mate, 649's and older are different to the new model Canter and NPS's which are 41mm. Your wheelnuts should take a 38mm socket. Obviously you would buy a single hex 3/4" drive impact socket and I bet you'd sell them at work, wouldn't you?.

John.
 

PKDreamers

Adventurer
HI John,
Thanks for that one of the big tyre guys we deal with said "yer i think it's 41mm"
We dont have one there atm but we will soon lol lol.
 

PKDreamers

Adventurer
Great thread John very useful and just like most of the info on here.


Thank you.
 
Last edited:

whatcharterboat

Supporting Sponsor, Overland Certified OC0018
I don't have time to do it all, but I've made alot of tools myself for bearings etc

Chocko , have you ever made a tube socket for tightening the big nut on the main shaft under the rear cover at the back of the gearbox on a 637? Any experience with them coming loose and causing the truck to jump out of 5th when you back off and also syncros going a bit crunchy in and out of 4th? Hoping that's all it is any way. It hasn't really done enough k's to be worn .

I sent you a PM too.

Regards John
 

engineer

Adventurer
Pete & Kel
38 mm Metrinch impact deep If you can get it, they push on the flat and bite like a bastard.
If you pop the front free wheeling hub off by undoing the screws and removing the dial,
You then need cir-clip pliers to take the clip off the drive axle, then undo the hex head bolts and use two of them to wind the drive off find the 2 threaded bolt holes in the drive hub which will be concentric with the ones you removed (don't take the drive apart!!!) thats the heavy silver thing the dial came off, then you should be confronted by 2 6mm bolts with 10 mmheads on them, take them off and then the washer that they hold on.
your bearing retainer is now in view. don't undo it, there are 2 big holes directly opposite eachother in the retainer and 6 small holes which are for the 2 6 mm bolts with the 10 mm head . stick a long bolt in each large hole and then weld a small piece of RHS on the ends of the bolts which you can then weld a second hand 1/2" drive socket in the middle, on to which you can use a breaker bar to undo the bearings.
Great tool to have if you do a bearing in the middle of nowhere (eg, Between Bramwell station and Weipa.)
John,
that sounds like someones been driving crash box style and stretched the syncro rings, tried to PM but your mailbox is chok-a-blok mate.
Never had to do the boxes up, normally done at the dealership so I can go back and whinge with warranty, Our w'shop guy in Westco is a bit of a genius.
I'll enquire with your problems tomorrow and see if he can do the ultimate remote diagnosis.
Still trying to be patient with the other stuff.
Chock
 

kerry

Expedition Leader
And you'll need a breaker bar roughly half the distance from the earth to the moon to break those lug nuts loose. :)
 

Forum statistics

Threads
190,166
Messages
2,924,674
Members
233,417
Latest member
dhuss
Top