I confess I abuse my M416. But then so does the military. But they are so well built, that's why the trailers last a long time if cared for.
So I'm wondering has any load testing/Body strength integrity been done on the finished version yet? My own worst abuse scenario is a yard of top soil. Once did a yard of WET top soil. That was really heavy.
Not suggesting you throw a yard of topsoil into your prototype, but suggest some testing be done to prove its strength.
I don't really intend this trailer to be used as a farm implement
, but testing is a big part of my design process. I design the tests at the same time I design the parts to ensure I work out the proper reinforcements so the parts serve there intended purpose. Here are photos of two of the "225-pound gorilla tests" I did on the prototype as it was being assembled.
To test the strength of the side panels and to prove that they don't deflect under load, the gorilla is sitting on the fender.
BTW these are wide fenders, wider than the original M416 fenders, so they'd exert more leverage on the side panel under load than the stock M416 fenders would.
In this next photo, the gorilla is standing on the open tailgate, testing the strength of the tub end panel. You can see that I do these tests as early as possible, the floor isn't even in the tub yet in this photo and what you can't see is that the tub is only clamped to the frame in the front, the end panel isn't fastened to the frame yet (you can just make out a clamp in line with the driver's side of the tailgate opening):
Things get even stronger after final assembly when everything is bolted together with the frame.
I've done other strength testing that I haven't posted photos of but these two photos are representative of the type of thing I do. I will also do some load testing while towing.
I also plan some load testing with a roof-top tent as soon as I get the prototype for the fiberglass hard cover completed.
I'm sure a company that would market this kit would do their own testing as well. Their reinforcement design may differ from what I've done with the prototype, so they would be verifying their reinforcement design as well. Perhaps they would also do a test program with early adopters, that's up to them.