Gear's Baja JK Thread

Gear

Explorer, Overland Certified OC0020
expeditionswest We are having fun with the storage configuration on the Overland JK. Think 74L National Luna

I am looking forward to seeing your storage solutions and that National Luna.

nwoods I have a suggestion for you, to make the storage cubby more useful, there is a company that makes a deeper tub that replaces the factory tray.
http://www.jeepswag.com/#Jeep_JK_Sto...nlargement_Kit

Looks like a great product but I currently have the stock exhaust. I believe you need to relocate it in order for the new tub to fit. Thanks for the idea!
 

taco2go

Explorer
So yes the weight is there but I feel for my application the safety of a secure load out weighs the weight of the wood. Oh and here is what it weighs at the present moment 25 lbs. for the floor and 9 lbs. for each side(fender well).

What type of plywood did you use ? I am now considering a similar floor for the back of the 80 series, and possibly the tailgate as well. Thanks for sharing such detailed pictures of your projects.
 

Gear

Explorer, Overland Certified OC0020
taco2go
What type of plywood did you use ?
I used 5'x5' Baltic Birch. Cost was $29 and change out the door per sheet. I built the whole project with 2 sheets.

I believe the reason it looks so good is the Line-X. There is no way I would get this same result with a do it yourself application.
 

durango_60

Explorer
Wow, that looks fantastic, the AT guys should buy the pattern from you and produce it from the same composite they are using for the drawers.
 

nwoods

Expedition Leader
Wow, that looks fantastic, the AT guys should buy the pattern from you and produce it from the same composite they are using for the drawers.

Wow that's a pretty good idea, and much lighter as well! The JK industry is certainly booming. That would make a lot of sense.
 

Gear

Explorer, Overland Certified OC0020
durango_60 Wow, that looks fantastic, the AT guys should buy the pattern from you and produce it from the same composite they are using for the drawers.

I have thought about contacting them about there material. It could be a nice combination. Now if I could only find individuals that wanted to buy this product at an outrageous price. Just for kicks here is a quick break down of pricing that I have into it.

Baltic Birch $29 a sheet - 2 sheets used.
West Marine locking pull tabs $33 a piece - 3 used.
Line-X $250
Stainless bolts and hardware $20

As you can see Materials alone cost close to $450

Well worth it to me but in order to make a dime I am thinking you are going to have to pay a small fortune.

DSC_5529.jpg

Here is another shot with a pelican 1600 next to the Engel 35.
 

Stan the Man

Adventurer
Does lining the wood in line-x (or any bed liner for that matter) seal the wood? So when it gets wet it doesn't warp?

Jeep looks good btw. Do you have any larger pictures of the rock lights from the beginning of the thread?
 

durango_60

Explorer
Well worth it to me but in order to make a dime I am thinking you are going to have to pay a small fortune.


Guess I'll just have to hope you get fickle and decide to move to a new platform and try to pick it up then... :ylsmoke:
 

Willman

Active member
That line-X makes it!

Keep it coming!

What's next??.....or should i say how are you going to top this awesome project?

Just voted on your thread!! 5 stars baby!!!!

:sombrero:
 

Gear

Explorer, Overland Certified OC0020
Stan the Man Does lining the wood in line-x (or any bed liner for that matter) seal the wood? So when it gets wet it doesn't warp?

Jeep looks good btw. Do you have any larger pictures of the rock lights from the beginning of the thread?

Yes the Line-X should seal the wood. The only problem is I only Line-X the top do to cost and material thickness/weight. I coated the bottom with Duplicolor bed liner from a spray can.


Here are some photographs of my rock lights. Sorry about the small photographs Shutterfly downsized them for some reason.

DSC_5536.jpg

Here is the front driver side light. It is an inexpensive 12 volt light. I am debating upgrading them to LED.

DSC_5539.jpg

The center one is mounted to an existing threaded hole on the transfer case.

DSCF0042.jpg

Old photograph of the rock lights on.
 

Gear

Explorer, Overland Certified OC0020
Willman That line-X makes it!

Keep it coming!

What's next??.....or should i say how are you going to top this awesome project?

Just voted on your thread!! 5 stars baby!!!!

What's next you ask. Well my boys are pretty stoked on there Halloween costumes. Secret Agent Lego Men.






























DSC_5542.jpg

Currently in the painting stage.
 

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