off-roader, I'm bothered by the bumper not hugging the body more, as well. Aesthetically and functionally, keeping the bumper tight to the body works better. I've thought a lot about this issue. Problem is I'm planning on using 6 1/2 " trailer lights on the bumper since the stock ones will be obscured by the tires.
In order for them to fit as shown, I need the full length of the bumper to be flat (I guess I could curve the very ends where the hinges are and still have room for the lights). Smaller lights would eliminate this issue by taking up less space and allow for more curve. I'm open to other suggestions on lighting if anyone has any ideas.
For latches I was planning on using these flush latch De-Sta-Co units.
I'm currently rethinking my latch design and may switch to these 90 degree ones.
I'm still fleshing out the latching.
I'm also thinking about redoing the vertical supports like so.
I don't like how the diagonal braces currently are on the side of the swing-outs opposite the hinges. This redesign would put the bracing and the weight of the tire closer to the hinge and allow me to shorten the length of the swing-out. A more robust design in my book....but then again, with the swing-outs already being so short, maybe it doesn't really matter. At least, that's what I initially figured.
All input is appreciated.
On a side note, I saw this while driving home from work today.