I must have missed it somewhere, and if so, feel free to link me back to it ... but can you talk a bit about how you're sealing the plywood to the angle you've got at the top of your frame?
I don't see any moisture barrier there (at least at first blush), and you've got the joint overlapped the wrong way to simply rely on mechanical sealing ... so I'm assuming you must be planning on something additional.
I like the profile, and everything you've done so far seems well laid out; seems like it's coming together nicely!
I'm planning on a small wooden overlap above the frame edge, with sealant underneath, before the body receives four coats of epoxy (once I have smoothed and sanded). All the edges are also going to be rounded off.
Thank you very much for the compliments.
I'd take the walls back down. Seal them with epoxy, then install them with sealant. That way you've got epoxy in all the open edges that water would want to wick into. Water has a wicked abilty to find the smallest opening and rot your wood to ruin.
Can always use S-1 epoxy sealer at joint it will wick its way down the joint if you cant take it apart. We use it in the boat industry it will travel places.
http://www.systemthree.com/store/pc/S-1-Sealer-c32.htm
Any ideas on the weight of the build so far? Frame only ? While I know it will be too heavy for what I need/have (tow vehicle ), I 'm thinking of doing a lighter weight version using a lot of these ideas. Great job and thank for all the photos!
My only concern on the door, which looks great is the 110 coming in. Meaning in the rain that door would be open. I would try to put the 110 outside the box, so it does not have to be open for it. It looks clean for sure, but might develop into a problem down the road?