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Motafinga

Adventurer
Thats good to know, I was considering not using the 1/4 inch plywood. I was considering thin carpet like what they sell at home depot (very thin and light) and attaching with Velcro. It probably would not work as well as the plywood.
I ended up using 1/4 sanded finish grade plywood (I believe it's birch) and brushing on poly stain and calling it done, I like the look of natural wood and think it looks great. I used the stick on carpet for the upper 12 inches above the bed sliders since the bed slide is a tight fit.
 

dcwn.45

Observer
I’m considering getting a Bivy model for a minimalist build on my 24 Silverado w/ 6.5’ bed
I want to keep it practical for daily use and keep the weight down so I can still tow my Wrangler, but I want a comfortable place to sleep!
 

FJWillis

Observer
I ended up using 1/4 sanded finish grade plywood (I believe it's birch) and brushing on poly stain and calling it done, I like the look of natural wood and think it looks great. I used the stick on carpet for the upper 12 inches above the bed sliders since the bed slide is a tight fit.
I saw a pic of your inside and it looks great. Where did you get the birch 1/4 plywood?
 

tgoff

Member
Did you guys drill through the studs to run wiring or just run it under the bed rail?

I kept all the camper wiring on one corner of the camper with a SAE port that powers up the electrical panel from a power station. OVRLND installed the solar port and wires and I installed additional wiring into the ceiling for lighting and USB charging. Any 120v source I run off the power station. I run the wire from the power station to the 12v camper panel along the bedrail. I kept all my electrical easily removable as the truck is not a dedicated camping vehicle and gets used for other truck tasks.
 

dstefan

Well-known member
Has anyone carpeted over coroplast to create a removable carpet panel?
Coroplast comes with a carpeted side from some suppliers. I wanted to go that way but couldn’t find a local source in Phoenix and passed.

@tgoff is right that VHB can be used with coroplast — I’ve done so a lot, but there are some tricks and caveats:
1) The type of VHB matters on various plastics. 5952 or any of the 59 series are really good. The LSE (low surface energy) VHB also. I’ve also used 5952 with some fabrics and non-adhesive velcro.
2) I think REAL 3m sticky velcro (not the Scotch brand, though I think that’s 3m too) does well over time on Coroplast — I’m going on two years in Phoenix heat with some.
3) I made the mistake early on of using some left over sticky velcro, that works great on aluminum on coroplast. In two years the velcro started slipping due to the adhesive started running and gooing up, but was totally hard to clear off. 4 years later its still good on aluminum though.
4) If you’re gonna stick your own carpet to Coroplast, do some tests first. All plastics start to leach plasticizer chemicals after a while that screw up the adhesives — especially in summer heat. LSE VHB resists to a large degree. The 59 series VHB works well with 3m’s primer applied first. You should alsopass a flame (cig lighter) over the plastic first to vaporize off the plasticizers. I do this, use a primer, and the 59 series VHB with no failures in some heavy duty applications (eg, a heavy gear drawer made of Coroplast). Use the primer on the back of the carpet, but I wouldn’t trust the the adhesive on self stick carpet squares to last.
5). Always wipe/scrub the surfaces with isopropyl alcohol, scuff up the surface and use a roller to seal the tape down. You should do this even on cordura type fabric like plain unsticky velcro.

Edit: 100% silicon caulk will also adhere well as long as it has air exposure and isn’t so thick as to prevent drying right

Good luck, but if you prep the material well VHB is kinda like magic . . . .
 

tgoff

Member
Coroplast comes with a carpeted side from some suppliers. I wanted to go that way but couldn’t find a local source in Phoenix and passed.

@tgoff is right that VHB can be used with coroplast — I’ve done so a lot, but there are some tricks and caveats:
1) The type of VHB matters on various plastics. 5952 or any of the 59 series are really good. The LSE (low surface energy) VHB also. I’ve also used 5952 with some fabrics and non-adhesive velcro.
2) I think REAL 3m sticky velcro (not the Scotch brand, though I think that’s 3m too) does well over time on Coroplast — I’m going on two years in Phoenix heat with some.
3) I made the mistake early on of using some left over sticky velcro, that works great on aluminum on coroplast. In two years the velcro started slipping due to the adhesive started running and gooing up, but was totally hard to clear off. 4 years later its still good on aluminum though.
4) If you’re gonna stick your own carpet to Coroplast, do some tests first. All plastics start to leach plasticizer chemicals after a while that screw up the adhesives — especially in summer heat. LSE VHB resists to a large degree. The 59 series VHB works well with 3m’s primer applied first. You should alsopass a flame (cig lighter) over the plastic first to vaporize off the plasticizers. I do this, use a primer, and the 59 series VHB with no failures in some heavy duty applications (eg, a heavy gear drawer made of Coroplast). Use the primer on the back of the carpet, but I wouldn’t trust the the adhesive on self stick carpet squares to last.
5). Always wipe/scrub the surfaces with isopropyl alcohol, scuff up the surface and use a roller to seal the tape down. You should do this even on cordura type fabric like plain unsticky velcro.

Edit: 100% silicon caulk will also adhere well as long as it has air exposure and isn’t so thick as to prevent drying right

Good luck, but if you prep the material well VHB is kinda like magic . . . .

I used VHB 4956 upon recommendation from OVRLND. It works on the Coroplast and I have had success on the black plastic pop top panels to stick Velcro for storage pockets. I used it for the insulation to aluminum as well. It is awesome stuff.
 

dstefan

Well-known member
There are SO many 3m VHB tapes it’s mind boggling and many of them overlap in functionality. I found this helpful (comparison charts starting on page 9):
https://multimedia.3m.com/mws/media...gn-guide.pdf?&fn=3M-VHB-Tape-Design-Guide.pdf. You can also find specific technical data sheets by googling each tape if you are so inclined.

Is that 4956 as thick as it seems from the specs? Seems like it might be particularly good for the Coroplast without primer, etc as somewhere in 3M materials it says it has good resistance to plasticizers, without primer or other prep. I may have to get some — but don’t tell my wife. She thinks I have a tape problem 😁

I ended up with the 5952 from a recommendation from a 3M adhesives tech guy I was able to reach. I was particularly concerned about holding in the Phoenix heat and he said this was the best all around for multiple materials and high sustained heat resistance, which has seemed to be true in my use.
 

lacofdfireman

Adventurer
Ran across this the other day at Walmart in St. George, UT. I ended up leaving about the same time and went over and talked to them about it. Was a super nice couple from the PNW that was living out of it and traveling around doing rock climbing etc around the US. First time I’d seen one in person and now I’m hooked. But I want a Chubby with the flip up rear hatch instead of the barn doors. If this is yours or you know these people they were really cool to talk to.
 

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lacofdfireman

Adventurer
Still have a ton of planning to do, but pretty happy with where I have my wiring diagram so far. Any input would be appreciated!

Going to build my own battery box out of a tool box since I am just not happy with any of the traditional commercially available power stations. Was using a Ecoflow for the 6 month but luckily I bought it from Costco, so it's going back to fund my build lol.

View attachment 899495
Built my 100ah lithium power station out of a Milwaukee Packout. Also has a 1000w inverter in it. And solar charge capability.
 

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