For the record, they (Trail Gear) didn't copy Marlins stuff, they copied All Pro's stuff - and when All Pro decided not to settle for cheap Chinese copies of their product when it was offered to them first, they went to Marlin (who didn't have suspension at the time, just drive train) who snapped it up to be more competitive in the Toyota industry (the Geiger era @ Marlin after getting canned from All Pro). Then they tried buying out Marlin, who backed out at the last minute & opened up their own storefront as Trail Gear. The sour taste left at Marlin caused them to source their own manufacturers and drop Trail Gear as a supplier (& Geiger then went to TG). Both companies have come a long way in product offering and quality control, but All Pro was the innovator originally in the Toyota SAS game. As for Geiger, he has been out of the industry for at least a couple years, and is currently a very good self employed professional photographer. Parts from all the companies are quite good, and while they all share some of the same core products, all also have some specialty niche products different from each other that are quite nice!
Now... post up pics Tim - its Sunday!
Hey TB,
Are all the connection to the axle, as well as the UCA to the LCA Johnny Joints / SREs?
If so, you're going to experience a TON of binding in front axle articulation.
You'll have no problem going up and down with the axle level, but in order to articulate at all, one of those arms need to extend/contract a small amount.
If you think about it, when your suspension droops, the axle rolls forward, and when it compresses, the axle rolls backward. so if one side is drooped, it is rolling the axle forward, and the other side is compressing, rolling the axle rearward. That's placing massive twisting forces on the axle housing. Most aftermarket manufacturers of this type of suspension (Rubicon Express' TJ Long Arm kit was one of the first, in the late 90's) deal with this by making one or more links in the suspension with rubber or poly bushings rather than a joint. Notice the Ford and LC factory radius arm suspensions have rubber bushings at the axle connections as well, granted they're probably not really intended for flex, but for comfort....However, the same basic physics still applies.
Some guys have also gotten around it by doing a 3 link (exact same design as your's but only have an upper control arm on the pumpkin side), by removing one upper for wheeling (not very functional for expo travel) or by having a slip joint with a locking pin for the long shaft side upper arm, and removing the pin for wheeling (Again, not ideal for expo travel)
Since you're not building a rockcrawler (Right? :coffeedrink, you won't be concerned with insane articulation, like putting your front and rear axle perpendicular to each other, so you don't really need a LOT of flex in your links.
If I were you, I would be integrating a rubber bushing at one of the connection points. Otherwise, you're going to end up eventually tearing off a mount, or breaking a weld. Personally, I would change out one connection point, to allow a bit of flex. I'd probably go with the connection from the passenger side upper to pass. side lower.
The solid mount on the driver side would control the axle castor as well as u-joint angle for on-road or high speed off-road 4wd use, while the one rubber bushing on the pass. side would allow just enough flex to keep from breaking welds and tearing off mounts.
SO... A 4-link with no ability for one of the links to shrink and grow will break mounts or welds??? THat's interesting. WHat would happen if you made REAL beefy mounts etc. is it just a matter of time before SOMETHING folded and gave way like a link or that housing??? Is this because as the links cycle through their travel they change length effectively as in the arc of the link makes the arm ACT shorter at the height of it's travel. I'm starting to see what you mean. I made myself a litte Lego Technics 4-link this morning and I think I'm getting why this is... That makes me interested to go look at my friends rigs and see if they did anything to correct this. I like the idea of a splined "slip yoke" style link to cure this. Better anyway then a ruber deal that'll wear out and be of concern (or maybe I'm wrong on this and it's no concern at all???) I know that one frind has a Y-type 3 link to the top of his diff and his rig ARTICUALTES better then the other 4 linked (both on 2nd Gen 4Runners) but the 4 link (Both have a currie anti-rock style sway-bar) RIDES better and has better body control. I know it's the suapension design because I helped mthem do them at the same time and they both run the same coil-overs (not Fox's, I'm trying to thnk what brand)
Man all this fooling around and drooling over your rig Tango has made me REALLY want to SAS my 4Runner. Thing is I'm going to go with leaves and I REALLY would like to clearence the frame to keep it LOW or at least maybe 2-3 inches taller then it is right now. I'm also going to run OME leaves F/R but I need to find a longer set for the rear and move my rear's to the fronts. not really interested in Chevy's, I like the mil-wraping and quality of the OME's, and anything maye 3-4 in longer will match up really well with the front end IMO. Not going for massive artic. just want more durability and a matching 8" front diff with SOME added flex. It'd be nice to find an 85-frame to swap my 89 body over to b ut that's ALOT of work eh.
Cheers
DAve
Dave,
This is not actually a 4 link at all. It is a 2 link with a pan-hard rod to locate the axle. The conversation at hand is how we are going to handle the axial rotation when one side goes up and the oposing side goes down. What seems to be the best answer may actually come down to removing one of the upper (bracing links if you will ) This how ever is a PITA so we are most likely going to go with the splined link idea and then pin it for ride height.
None the less Tango's truck rides amazingly well, and with the link taken out it almost ramps 850 on the rti ramp
Cam
GM IPOR