Started work on my storage system. Main idea is to eliminate all the extra totes and ratchet straps to hold them that I carry and have a smooth bunk should I decide to sleep in the Jeep on a stormy evening. I didn't think I would need drawers, just more weight, so I sized it for a couple long totes and that also leaves an area for spare parts, tools, etc. I like the idea of the tote for keeping dust out and containing any fluid spills. It also eliminates the need for expensive drawer slides or other type of sliding mechanism, material. Want to keep it simple, should I decide to modify it down the road.
Took the bottom carpet out. Used the rear seatbelt bolt to hold the base down. I also worked around the rear seat mounts on the sides. Don't lose much space and they also provide excellent tie down spots should I need them.
Used my Kreg Jig to drill pocket holes to attach the sides to the base. Best tool I ever bought for working with cabinetry.
Here you can see the pocket holes and side attached.
Cut the tops. This was a pain. I would of preferred to have some nice curves following the wheel wells, but my skills only go so far. Hahaha. This is cool though, depending on whether I go with carpet or paint, it will be fine.
The top piece by the tailgate will get permanently attached and the front section will be able to be raised. Still have to figure out the hinge issue though. I may split the front down the middle to make it easier to lift from each side or I may add a strut or two, we'll see.
I was thinking about ways to add a tray to the tailgate. Finally came up with this. It's a GSI small aluminum table. I just added a couple of L-brackets so they would slide into the current vent openings and then extend the legs of the table for support. I added a couple of small rubber bumpers to level it out. I'm not looking to have it hold a ton of weight, and I wanted it to be multi-purpose, use the table off the door. I think this fits the bill. It easily stows away for the ride.
Also added the removable brackets, just have to find some plywood. This gives me a full 6' sleeping area with the passenger seat pushed forward.
My homemade hinges...hahaha Since the top back in currently screwed down, these keep the from front top centered and hold it in place. Just have to add a latch to the front.
Can't see it, but the top is held up by a bungee wrapped around the roll bar and eye hook on the top.
Definitely a work in progress. It's been a fun adventure though...