I'd love to skip work for one day and just get this thing back down to bare metal and primer/paint it. But for now, it sits in my trunk waiting for that perfect day, rattling about driving me crazy while I drive..
Yikes. Are you guys stripping the original coating? If you're just stripping paint, try Aircraft Paint Stripper, typically found at your local auto parts store. Strips everything (clearcoat, paint and everything in between) down to the bare metal. Of course it'll eat your skin as well, so make sure to wear pants, gloves and long sleeve shirt. Gets messy with all the residual gunk left over after it eats everything, but just hose it all down.
Here's the bumper I picked up while on my trip out to Colorado. It is Casper's (Josh) old rear bumper/swing out. A modified Calmini unit to accommodate a dual swing out with two AT jerrycan holders. Man these AT jerry holders are **********' heavy! Heck, this entire assembly is heavy as hell. I might end up drilling out some holes on the backside of things to lighten it up a bit. We'll see if and how once I get a clear day to look over it more carefully.
This pic will do for now until the process of revitalizing this bumper begins.