Well, the Week of Wrenching is over. I had a terrific time getting things ticked off the list with my dad. We spent a solid 8-10hrs a day for 4 days hammering away at this thing. And boy does it show! The Bus is looking like a proper truck again! While we didn't get the truck fired up like we'd originally talked about, we did get all the doors finished and installed, which is actually a huge thing. We also got the rack modified (extended 10"), painted and installed. The new firewall jute is in so I can start mounting firewall items back on. The RTT is installed with some fancy isolator clamp mounts I found in the RTT mod thread. The core support is freshly painted and ready to go on. The last of the trim pieces got painted, the serpentine belt went on, and I finally stopped into the hydraulic shop down the road to see what they were all about. Really cool place that does custom hoses, so that'll be where I get all the oil cooler hoses done.
Gotta say my dad is a terrific guy. Definitely the root of my car-related fetishes.
Sadly I got a nasty case of food poisoning on Thursday, so we cut things a bit short and I've been recovering ever since. Feeling fine now so I'll be down there this afternoon again. Can't wait to fire this thing up!
The doors are all setup with speakers, power locks, power windows, freshly painted panels, seals, greased, arm pads, strikers, hinge pins and brash bushings.
The roof rack needed to be extended by 10" since the original length 1) put the front feet bolts right through a roof cross-support (oops) and 2) I didn't really like the extra roof space left over in front of the rack the way I originally thought I would. I plan to mount a couple NMO mounts for the CB and ham antennas to the front bar, but I can do that with it attached no problem. It also got a black paint job to match the sliders, wheels and eventually the bumpers. The white was kinda cool but it just wasn't gonna work here. Oh, and we put new cork pads between the feet and roof to help keep water out of the holes.
The RTT mounts I picked up from McMaster Carr. They're
vibration damping routing clamps used for conduit. This is one of the up-sides of doing a custom rack with round tube: conduit related clamps come in every size imaginable. I got this idea from the RTT mod thread. Right now only 4 of the 6 I got are installed; I'm waiting for an additional set of hardware from CVT. I probably could have just mounted it on 2 crossbars and been fine, but since it is sitting over 3 I figured I might as well use them.
I did also get
some of the fuel line run. I connected the tank to the external pump with the Russell twist-lok fittings and hose. For now its secured with insulated wire clamps, but I found these sweet nylon hose clamps on Summit and ordered them up. Since I'll have feed and return lines both running to the regulator I got the double clamps to keep them tidy.
So that's about where I'm at now. Next up for projects: seat brackets, wiring, finish the fuel line runs, cooling system, interior, brakes... etc. etc...