I will echo everyone else here on a great build truly customized for what you want and need. And than you for sharing it with us all. I know its not easy to document everything like you did.
Your welcome, and you are correct, documenting a build is time consuming and tiresome, but I'm really glad we did.
Wilbah said:
I have a question about the trailer now that you have used it for a while. Are you finding that it is holding up as you had hoped? Many people have had parts of their manufactured campers start to come apart as most are not really made for off road, even many of the so called "off road" versions use cheap particle board etc. I am wondering if your build has stayed as tight as when you first made it?
The simple answer is: Everything we built is holding up splendidly. The trailer has just over 6000 miles (a lot of highway - some of which was horribly rough, quite a lot of gravel forest roads, and some very rough forest roads) on it, and we've spent 32 nights in it. The 2 items that have failed are ones we had no control over.
The MaxxAir fan had its circuit board fail and was temporarily wired straight to the motor with an On/Off switch (no low speed, just full power), it was an old version of the fan and no spare parts were available. We've since replaced it with a new version (and hopefully more robust) of the MaxxAir. I still prefer this fan over the Fantastic Fan, as it has a rain hood as part of the fan (can operate in the rain, hood open) and has 10 speeds with low being just a slight whisper of air movement.
The other failure was probably the worst thing that could have failed: The trailer tongue. Yes the tongue. It slowly bent in the first summer of use (of course the warranty on the trailer was out by that point), we managed to straighten it (with the truck and a floor jack) enough to slide a piece of 3/16" steel inside it and finished the season. We watched it throughout this season, and while it did not bend any further the original aluminum tongue continued to flex enough to crack completely around the circumference. After our trip with the CampInn trailer crowd we had to do something about it and found a trailer company in Maryland that did aluminum trailer repair.
I'll be doing a post on the tongue, both old and new to show what happened to the old tongue, why it happened, and how it was repaired.
Wilbah said:
Also knowing what you know now are there things you would have done differently in the build? Any features you wish you had that you left out?
Trust me I am not looking to nitpick in ANY way....a truly awesome build. I just know I always look back on projects and say "I wish I had done..." and I am curious what those things might be? Thanks!
Honestly? Very little would be changed.
The batteries would not be in the tongue box, they would be just ahead or behind the water tank so they're not adding nearly so much to the tongue weight.
Our Gazebo storage would also be moved back to just ahead of the water tank. Hindsight being 20/20 we realized that the 40 or 50 lbs of EZ Up could just as easily had it's storage bin to the rear of the basement as opposed to the front of the basement.
Of course trailer number 2 will have these improvements...lol