Indecisiveness
Here I am at a crossroads again, halfway through an axle and wondering if I'm going in the right direction. I blame it on the swivel ball.
My trail Jeep has seen very little use over the last couple years because it can't fit the family. So there it sits, unused. I can't sell it for anywhere near what it's worth (I've tried and the market just isn't there anymore). Underneath the Jeep is an open knuckle Dana 30 with an ARB, 4.10 gears, disc brakes, and a Warn internal hub conversion. The rear axle is a Dana 44 with an ARB, 4.10 gears, 11"x2" drums and a Warn full-floating axle conversion.
The reason I bring this up is that brakes are one of my concerns with the Rover, especially in the mud and water. I can foresee a disc brake conversion in my future, which after shipping will run $2K+. The turning radius for the closed knuckle Rover axle is nothing to write home about, especially on tight trails and considering the pitman arm on the power steering box I'm using. The 3.54 gear ratio I settled on was more of a short term, see if it works kind of thing, and less than optimal.
I am a whole lot of money into the Rover axles though. Seriestrek shafts, bearings, seals, differentials, brake parts (to include all new brake lines), swivel balls... it certainly added up. I like the full-floating, 3rd member design, and the bolt-in simplicity of it, but I'm starting to have second (or tenth) thoughts.
If the Jeep axles will stuff (with some perch welding), here's what I expect:
- I'll need to replace the Dana 44 housing with an offset housing. I've located a complete (drum to drum), 10 spline early CJ housing for $50.
- I'll need to convert the 10 spline axles to 30 spline to match the ARB, and since Warn doesn't make the axle shafts for the full-floating conversion anymore, that means finding another vendor or custom shafts. Could be expensive, but still less than $800.
- I'll need to replace the brake hydraulic system with a CJ system, from the master cylinder down. That shouldn't be too bad, since I can source the brake line locally and all of the parts are available at the nearest NAPA. I figure it will be less than $300 for that.
- I might have to modify the brake pedal linkage a bit, but not excessively.
- I'll likely have to modify the spring plates for the different diameter axle tubes.
I think that's about it. I figure I can sell quite a bit of the Rover stuff locally to cover most of the conversion costs (but not my initial investment). Did I forget anything?
What is very appealing is the thought that I'll be able to keep my Jeep with me in some form. It's been with me for a lot of years, but I can't really ever see myself using it again like I used to. It's just not practical anymore, and once I pull the 8274 for the Rover, it will be less trail capable. But I don't have to explain sentimental attachments to Rover owners, do I?
So, what do you think of the concept?