This sort of rebuild is expensive enough here, so I hate to think what it must cost to do over there.I am debating leaving the bulkhead unpainted. The galvy looks pretty cool, and even after it's weathered a bit I still think it has a certain charm. What do you think?
The 2A windshield frame I got was painted on the outside, so I'll likely be removing that. From the looks of it, it was probably because the galvanizing was starting to fail and rust was forming. Anyone ever use the spray galvy over an existing hot-dip galvanization (after it was cleaned up a bit)? We don't have a galvanizer up here, so to do it "right" would cost a bit in shipping.
You have no idea. I could have saved a lot of money by going with a basic, solid Rover in stock form. But no, I had to get all creative and bought a basket case that should have been left in the woods instead of a decent platform. Then I decided on custom components to further add to the expense. No Land Rover purist or poser will want it when I'm done, although it may appeal to the Jeep owner that admires the Land Rover styling (me). I'm spending a lot of money to create a vehicle that makes limited financial sense. I've done it before (many times), because I'm an idiot.This sort of rebuild is expensive enough here, so I hate to think what it must cost to do over there.
That was my understanding, that an epoxy primer would stick to the galvy and hold up well. I've always thought the fact that the owner decided to go with a galvanized coating instead of simply patching and painting indicated a calculated approach. As for aethetics, I could go either way.I have seen a few rebuilds with bare galvanised bulkheads, both at shows and in the magazines. It's a personal view, but I think it looks like complete ****, as if the owner was taking short cuts rather than a deliberate cosmetic choice, and the older the vehicle gets, the worse it looks. I was faced with the same choice during my rebuild, and have had no problems with the paint since it was thoroughly etch washed, etch primed and high-build primed before top-coating in two-pack.
Yep, a lot of the holes are going to get a tap or drill bit through them to clear the excess zinc. That task was already on the list.Before you fit the bulkhead, make sure the hinge pin holes for the vent flaps are clear - they fill up with zinc and make fitting the flaps impossible until rectified, and the bonnet hinge curls can straighten out from the heat, so make sure they are correctly curled before fitting the wings (ideally before painting, if you do go that way) and that the inside faces are smooth to avoid eroding the plastic inserts (SIII).
I was just thinking it would be cool to just have either a brushed or polished aluminum finish on the body to match the raw galvy bulkhead, it would have that classic grumman sea plane look
Not yet. It's over at aka rover's place, and I'm a little afraid the paint job would shatter any camera lens. Think 3-D Mossy Oak. I'm afraid to let the wife see it, and have only described it in very general terms until it can be made presentable. The bones are solid, but even the most hardcore Series guy would feel the need to repaint. Somewhere under the 23 layers of peeling MOD paint might be something resembling patina, but I doubt I'll ever be able to get back down to it.Any pictures?