@Baker Garage - we did a build out of our low, low mileage 2013 Express AWD and really been eyeing Boulder Offroad 6in kit and thought about pulling the trigger, but based on your post perhaps we should reconsider?
We use it just to commute back from Denver to ski resorts and back. Limited to 0 off-roading, unless going on some forest road to find dispersed camping. Would you do it?
There are options for just a 2.5-3 inch lift with torsion keys and replacement springs. Which one would you recommend?
Is there a way to "tighten up" the steering?
Last big project at baker for me was a 6" boulder offroad kit, some 35" ko2s, 4.56 regear and rear oxlocker on a awd express
Before!
Tearing down.
Crusty front diff ready for a rebuild
As soon as I started bolting the brackets from the kit on the van, I knew I was in trouble. Nothing fit right, almost none of the holes lined up, none of the brackets for the lower control arms lined up. I had to use my hydraulic power pack to spread the brackets open so I could get the control arms in and it still wasn't enough. I wound up having to flap wheel the control arm bushings down to get them in place. Here's 2 pics to illustrate the issues I had. There were many more, but these are the only 2 I bothered to take pics of.
Anyways, Im happy with the outcome. Looks tough! The drivability leaves some to be desired, but I suppose that should be expected with a drop bracket lift kit. My main issue is that the lever arm on the new lift knuckle that the tie rod attaches to is very short and it super quickens the steering ratio to the point that it makes it kinda hard to keep in a straight line.
So thats it for me at Baker! Next update will be on the build out of the new shop!! Already have some really cool projects in the pipeline, and hopefully some other really cool stuff to announce!
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