Hey - I think I was hitting you up earlier on your FB page about your tire wheel combo. Glad I found your build thread. Do you have any pictures of how much you had to hammer back the pinch weld?
i don't have one, i can get one for you though if you really want it. I hammered it totally flat against the firewall about 8 inches up
For the few people that have been DM'ing me on how i stopped the rear suspension squeak, here is what i did. its been trouble free since i did it
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Will Marshal, on Flickr
back to the sPOD!
I've been struggling with the best way to bring the CAT-5 wire for the HD panel through the firewall. Not wanting to cut into the existing firewall boots, or going around their edges and creating a rub/pinch point i was really only going to be able to pass it through a new hole in the firewall. I noticed this panel on the firewall looking through the engine bay
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Will Marshal, on Flickr
this is a block off plate for what would be the clutch master cylinder on a manual truck. So i decided i was going to punch a hole through it and put in a scalable firewall boot. I ordered a Daystar USA boot that can expand from 3/8" all the way up to 1" diameter for full looms.
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Will Marshal, on Flickr
went to town with the step bit - 1.25" hole later
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Will Marshal, on Flickr
rubber dong installed
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Will Marshal, on Flickr
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Will Marshal, on Flickr
i cut the smallest end off so i could pass the CAT5 jack head through, but left it a little long so that when i put a zip tie on it would synch down nicely
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Will Marshal, on Flickr
that was my biggest headache and thankfully was solved pretty easily. Next was mounting the actual sPOD unit. I decided to put it on the fuse box lid. I pushed it as far forward and inboard as possible while leaving enough pace to comfortably clear the radiator hose and the hood when its closed.
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i dont really need the legend, im not planning on anything breaking. at the very least i have a copy on my phone i can reference if need be.
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this is a great little unit. everything on it is solid state and the circuitry has been covered in resin to keep it protected from water. there are no fuses as its a MOFSET board and can max out at 30amps per circuit. There is also a built in low voltage protection that will shut everything off so there is enough to crank the engine. Since im not going to be running a dual battery setup, this is some nice piece of mind.
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Will Marshal, on Flickr
so fresh and so clean clean
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Will Marshal, on Flickr
and like i was saying before, i shifted it as far forward as i could so i could make sure that the box minimally effects the fuse box lid arc when opening. i can still fully access the panel and snap it from the hinge if needed
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Will Marshal, on Flickr