Finally got around to getting mounting brackets made for the Tuff Stuff Lights (JW speaker 7" round headlight knock offs) I will say that I really miss having dedicated shop space and equipment, even at "bro" deal pricing, fabrication work is ridiculously expensive!!! What in essence is a very basic concept took over 4 hours to build
Simple angle iron brackets with 4 5m x 16mm allen bolts attached to the pre-drilled and half@$$ed tapped holes in the light housing. (we wound up re-chasing the threads) The white stuff is some type of extruded solid plastic that comes in rods, we cut these to fit then realized that the holes in the Aluminess bumper are not centered very well and had to cut one side down and add a shim to the other side to get it to center correctly.
The block in the center is a 1" square solid piece that we milled down, then tapped and died for a 1/2" x 13pitch x 1" Allen bolt, it is also cross drilled to allow the 1/4" x 20pitch x 5" through bolt, this allows for up and down positioning and the allen bolt accommodates the side to side positioning
We ended up drilling out an access hole so we can get at the nuts for easier adjustment/tightening
These are meant to be replacement headlights for Jeeps so I will wire them with at 3 pole switch that will allow for Hi Beam, Low Beam and DRL
Thanks to forum member 1DER for turning me on to these lights as I think they will make a great addition to the anemic lighting that comes stock with these beasts, next up will be the Rigid 5x7 direct replacement head lights and a 30" Rigid or Baja Designs dual color light bar mounted above the winch.
Sent from my iPhone using Tapatalk