Bumper is getting Closer!
Its time to get ready! Today was crazy warm (like 57!) So today was going to be productive!
![006.jpg 006.jpg](https://expeditionportal.com/forum/data/attachments/153/153132-ad7b1e95ea72438ece0a5982e453c582.jpg)
This was not where I welded the mounts onto the bumper but here is where the shims were welded to the mounts.
![008.jpg 008.jpg](https://expeditionportal.com/forum/data/attachments/153/153133-483f5f6ffec99495c7ec4dae6e6119d6.jpg)
Here is the area that had to be ground down so the receiver tube has clearance.
![009.jpg 009.jpg](https://expeditionportal.com/forum/data/attachments/153/153134-585765c5c4912b9595277475091c08d0.jpg)
This is the area next to the mounts that have to be ground down so the mounts could be more flat (stronger)
![010.jpg 010.jpg](https://expeditionportal.com/forum/data/attachments/153/153135-eb529fff727d90b8f05db46e3e2f712b.jpg)
Here is the end of the day ( I had to go to work
![Frown :( :(](data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7)
bummer ) Anyways everything is mounted up and fully welded. Very few have been ground down as I will go through once I am done building the whole thing and make them all clean.
It is stupid strong. I put a chain through the middle of the bumper and pulled on this huge tree and the tree started moving :wings:
![012.jpg 012.jpg](https://expeditionportal.com/forum/data/attachments/153/153136-fef6f90bc21e57ad7525896acb8c8af8.jpg)
So tomorrow I will buy the thin metal for the wings of the bumper and these side wings will be sneakily bolted to the side. Usually you cant bolt the wings of the bumper to the vehicle because during flexing the frame will twist. Due to the subframe on the pathfinder the vehicle does not twist as much if at all. During heavy flexing the stock bumper does not have a large gap on one side and is smashed up on the other. To be sure I will weld the wings of the bumper on and the raise one side of the vehicle off the ground to max the suspension flex. I will mark how much the wings drop and go from there but I don't believe it will be much. Anyways the wings need to be bolted closer to the wheel so that during highway speeds they will not catch wind and flare out. Its either that or add a gusset to the wings and leave them free hanging to allow flex. Suggestions would be appreciated.
On a side note to
wreckdiver especially... I found a new way to attach the swing arm to the bumper. On the back side of the bumper I will weld a piece so the swing arm can not swing into the rear hatch. This piece will have a thin piece of rubber on it so metal is not rubbing on metal. This rubber also has a second role. Ok so on the front of the swing arm a strong angle iron piece will be welded on and it will extend down halfway into the main bumper. It will have a hole in it where a linch pin stud that is pressed through the main bumper will go through it. The hole in the stud for the linch pin will be far enough back so I have to actually push the swing arm into the rubber stop to get the linch pin through the stud. This causes constant horizontal pressure to keep the swing arm from shaking. The hole for the stud will be snug enough so that covers the vertical pressure. These studs are for tractors hit pins that pull plows through fields. The same pressures are applied on that tractor hitch that will be on the swing arm. This 200 pound swing arm is nowhere near the multiple thousand pounds from the plows so I am not worried at all. Oh and it costs 3.45 for the linch pin & stud. HAHA yes.