A little Update.
I believe I can now say the front bumper is roughly 95% complete. There will be lights added to the hoop, gussets on the hoop and will extend the bumper ends out to match the wheel well lines. But that stuff will take no-time at all.
Today I got the tube bent and welded on. Yesterday I finished the splash guard under the bumper and mounted the lights. Everything is starting to look like a finished bumper! The pics were all taken today as I haven't really been taking any in-progress photos. The hoop on the bumper is 1-7/8" tube that is 1/8" thick. Bending that was harder than hell let me tell you. Anyways I will want to add some gussets in order to prevent it from bending in case of an animal strike but for now it is quite solid. The splash guard (remember how I was calling it a skid plate?) is made from very open expanded metal. This would not stop much from coming through so I will be adding a smaller mesh behind it but with my welding skills, this was the lightest material I could tack on and not blow right through. When I add the smaller mesh it will probably be tied on or screwed on... not sure yet. Anyways here are the pics.
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![IMG_0470 (1).jpg IMG_0470 (1).jpg](https://expeditionportal.com/forum/data/attachments/174/174740-25a7255de95b2193a601c73442aae9e9.jpg)
Yes the shackles overlap the lights, I could not find a better way to do it so that is what I ended up with. Since they are fog lights/ storm lights in a flood pattern I don't really notice the overlap until the light becomes about 5' up. For fog lights they work pretty great still.
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![IMG_0473 (1).jpg IMG_0473 (1).jpg](https://expeditionportal.com/forum/data/attachments/174/174742-ab055cac0c7af21e19ccc63c1b6f1d10.jpg)
You can see the angle of the splash guard doesn't go past my lights, this would be a problem for some I suppose but terrain in all the places I have gone has not even hit my stock bumper and these sit higher and further back so Im not too worried. I will have to leave those covers on the lights now so they don't crack. I will end up purchasing a pair of the clear covers to run at night during the summer because they lights are no-where near as bright when the yellow covers are on. This photo shows the angle pretty well and why I want to gusset the hoop. I gave it this angle so it lines up with the grill if looking directly forward at the vehicle and also it is now the most forward thing on my vehicle by about 1/2" so I know my clearance when parking
![Smile :) :)](data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7)
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Next up, my huge maintenance swing. Pretty much everything I am going to service. I have had the vehicle from 120k to now 161k and would like to give it a big refresh. I also need to find the leak in my AC system. Thanks for looking.
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Cheers Everybody!