This whole power thing is starting to get ridiculous.
I was looking for ways to add / rewire some things to my Aux battery, especially after killing my starter battery by leaving my electric six-pack cooler plugged in and running for a couple days. I found a nice kit from BlueSea which was meant for side-connection batteries, has a small four slot ATO-size fuse block and a negative terminal plate with four screw locations. I wanted to run some dedicated power lines for CB and Ham radios, as well as a feeder line for some switched relays for future lights. AND a dedicated line to re-wire the vehicle interior 12v 'PowerPort' receptacles at the dash, center console and rear cargo. That way they are all on the Aux and the next time I kill a battery by leaving something plugged in, it won't be my starter battery. Too, once I have the rooftop solar panel integrated, it will be charging the Aux battery.
Anyway, I poked around with the fuse block kit and had some trouble getting things rigged, due to the heavy cabling I'd already added to the Aux battery, to feed the rear power options. Had to bend and angle a few things, and will have to re-visit those connections to add some conductive grease, I found some corrosion between the various disparate fittings, will have to do something about that. I might even hunt up some copper terminal bolts.
This is how it sits right now -
More progress on the roof deck trampoline. Hurried to beat the incoming rainstorm, re-mounting the factory roof rack cross braces. Not happy with their placement, at the end, as their mounting bracket and airfoil design coupled with the very lengthy front footers of the rack all combine to put the front-most brace a full 45" behind the top of the windshield.
Additionally, the space between the rearmost airfoil brace and the foremost is just 69". Or less than 60% of the whole roof length will be covered by this fabric shade panel. Too, with my sunroof the thing couldn't cover the whole roof anyway. call that adjusted area ~84" IIRC. So this panel will cover ~80% of the reachable roof. A good bit better.
Sort of moot in my case as this is an experiment for a much larger shade area / vehicle project. I will eventually be installing the MkII plywood roof deck, which will reach within 2" of my sunroof opening and reach further back and sideways than the fabric.
Another issue re the fabric panel come to mind, as I intend to lace it to the perimeter of the roof rack. The crossbraces are held in place by a hand-turned knob, a 1/4"-20 stud into a clamping suare washer / bracket inside the roof rack side channel. Since at highway speeds there will be a strong rearward pull on the front brace, I pulled it back out and re-inserted the plywood deck cross bracket bolts / nuts in the channel, so they'd be to the rear of the front brace. When I re-assembled it all I pulled the front brace as far forward as it would go, tightened it, then moved the other bolts / nuts hard up against the front brace and tightened those in place too. Hopefully that will be sturdy enough. Otherwise a more permanent solution would require some sort of eyebolt thru the rack rails, so the anchor can't move.
Anyway, here's a few detail pics of the the above and of the anchoring structure of the roof rack. Eventually I'm going to route some roof light wiring thru these and solar connections thru the rear footing and possible some outlets / sockets on the outer side to plug in some side lights.
After getting the cross braces set I re-took some measurements and next I figure the actual cuts on my fabric. And figure ow I'm going to wrap the edge of the fabric around a flat 1" webbing reinforcement and make that work in the corners and angles. I've got a swatch of the fabric and a foot of the webbing on my desk right now to experiment with and try some machine sewing on. Got a few sewing tips to try out and some stronger thread at the fabric store yesterday. Already have some heavy duty needles. Slower speeds, longer stitches are recommended. We'll see if I can do the sample without breaking my cheap machine.